R. Sakthivel
Junior Engineer
Kodali
Summary
Professional Customer Service Coordination and Representative with over 7+ years on handling OEM’s ( Renault Nissan , FORD, Ashok Leyland , Daimler , Isuzu , OLA ). Achieving and sustain the customers delivery performance ratings. Achieving zero customer’s line stoppage on-time deliveries. Skilled in monitoring the FG stock to ensure the level is appropriate; took actions on the low & over stock items; identified slow moving & dead stock and arrange for disposal. Close coordination with across the team for new product sample on-time delivery and smooth launches (SOP). Close tracking and monitoring during end of projects (EOP) to avoid the OBS stocks. Controlled budget utilization freight and packaging/consumable. Proficient in forecast demand various analysis and on-time react to customers and mitigate to suppliers to meet the demand. Continues process improvement activity. Warehouse management System. Initiative achieve the cost savings.
Overview
6
6
years of professional experience
2
2
Languages
Work History
Junior Engineer
YAZAKI INDIA PRIVATE LIMITED
02.2019 - 02.2025
- Company Overview: The Company has been setup to manufacture Wiring Harness for passenger Vehicles and Commercial Vehicles and Two Wheeler.
- Handling Despatches & logistics and warehouse management.
- Heading despatch & logistics with a team size of 20 (3 Associate & 17 Trainee).
- 100% Customer satisfaction on Customer co-ordination and Logistics activity.
- Monthly forecast receive from customers and analysis the variation by using waterfall diagram and release the plan to PPC/SCM for internal 4M arrangements.
- MRP (Material Requirements Plan) schedule release to the suppliers on weekly basis.
- Managing complete supply chain to meet highly fluctuating demands.
- Maintain FG Inventory as per customer requirements and accuracy.
- Coordinating with customers and plant, circulating monthly and weekly and daily plan and thereby ensuring on-time delivery to OEM’s, which is both Domestic and Export.
- Managing both Internal & External warehouse, which is includes receipt and issues of material to ensure on time material availability to production line.
- Responsible for driving Customer Service Center (CSC) & Logistics cost reduction ideas which included assigning the individuals with targets and ensuring the target compliance.
- Driving the entire CSC & Logistics team towards achieving the organization objective all the aspect.
- Ensure all justified customer requirements are full filled in-time.
- Review Customer Sales Plan vs Internal Production plan to ensure the requirements completion.
- Review of Monthly / Weekly / Daily dispatches plans Vs actual and gap analysis.
- To ensure on time dispatch vehicle and drivers.
- Review monthly purchase requirements on capital and packaging & consumable items.
- Raw Material Monitoring and tracking the next three month coverages to avoid the surprise shortages.
- Review monthly KPI and corrective action implementation if any gaps.
- Conduction of daily departmental meeting.
- MIS _ submission of daily job progress report to management.
- Compilation and presentation on monthly / weekly sales report and gap analysis to the management.
- Review training and skill level of operators.
- Review manpower planning.
- Inventory auditing on quarterly basis and report to management.
- OBS inventory controlling and disposal on rejection inventory after management approval.
- Create reports of all shipments, GRN, including payment, destination, and other aspects to be presented at monthly meetings as MIS report.
- Maintained customer’s satisfaction rating over 95 percent.
- Led cross-department initiatives to develop and pursue cost reduction programs.
- Continues Packaging improvement activities & design optimization to reduce consumable cost.
- System and Process (Dispatches error proof mechanism) / FIFO implementation.
- Internal & external audit supporting.
- Supplier PR & PO releases and on-time payments releases.
- Assigning the KPI & measure the team’s performance.
- Returnable packaging tracking and reconciliations.
- Achieve customer delivery performance rating.
- Monitoring of customer end stock to ensure day Kanban for smooth productions.
- Co-ordinate with customer’s logistics team for placement of vehicle for on-time delivery.
- Following RTV material as per standard send to supplier.
- GRN follow up and consolidate & on-time payment receipt.
- Daily sales and stock & MIS preparation and circulate to management as per frequency.
- Dispatch documents preparation.
- Packaging improvement & cost saving activities.
- Internal Production Plan accordingly considering Stock availability.
- Slow Moving and Dead inventory Stock review.
- Spares schedule and Production plan accordingly and Track.
- RM Stock availability checking and If any Shortage will communicate to store and SCM team to arrange.
- The Company has been setup to manufacture Wiring Harness for passenger Vehicles and Commercial Vehicles and Two Wheeler.
- IATF – 16949 – 2016 audit handled in department documentation and sustaining nil NC.
- Successfully reduced the inventory FG & WIP as per the desired levels.
- Reducing freight cost by increasing MOQ with customer as per the container space utilization.
- Achieved Renault Nissan One Star Certificate Award (G-PARTNER EDI Electronic Data Information) & EDI Excellence Campaign Award 2014-15.
- Identify & Implement customer specific requirements.
- Collaborated with engineering team to determine project specifications.
- Studied corrections from senior engineers to learn and grow professionally.
- Provided technical support to colleagues as needed, fostering a collaborative working environment that promoted knowledge sharing.
- Ensured compliance with safety regulations during all phases of project implementation, resulting in zero incidents or accidents onsite.
- Evaluated existing systems and processes to identify areas for improvement, leading to increased operational efficiency across projects.
Education
Diploma in Mechanical Engineering (DME) - undefined
Govt Polytechnic Technological College
PerambalurHigher Secondary School Leaving Certificate (12th) - undefined
Government School Jayankondam
JayankondamSecondary School Leaving Certificate (10th) - undefined
Government School Udayanatham
UdayanathamSkills
Production planning Control
undefinedAccomplishments
- IATF – 16949 – 2016 audit handled in department documentation and sustaining nil NC.
- Successfully reduced the inventory FG & WIP as per the desired levels.
- Reducing freight cost by increasing MOQ with customer as per the container space utilization.
- Achieved Renault Nissan One Star Certificate Award (G-PARTNER EDI Electronic Data Information) & EDI Excellence Campaign Award 2014-15.
- Identify & Implement customer specific requirements.
Interests
Cricket
Personal Information
- Father's Name: T.Ramanathan
- Date of Birth: 06/08/97
- Marital Status: Single
Timeline
Junior Engineer
YAZAKI INDIA PRIVATE LIMITED
02.2019 - 02.2025
Diploma in Mechanical Engineering (DME) - undefined
Govt Polytechnic Technological College
Higher Secondary School Leaving Certificate (12th) - undefined
Government School Jayankondam
Secondary School Leaving Certificate (10th) - undefined
Government School Udayanatham
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