RAGHAVENDRA SINGH
Bhiwadi
Summary
Dedicated and results-oriented professional with expertise in shop floor management, seeking a challenging role to enhance Quality ,Energy ,Environmental, Health, and Safety (EHS) standards, execute departmental strategies, and achieve excellence in quality, productivity, and waste reduction. Committed to motivating, coaching, and counseling shop floor employees, fostering a culture of continuous improvement, and actively participating in transformation projects.
Overview
6
6
years of professional experience
1
1
Certification
Work History
Senior Production Engineer
Singh Plasticiesers And Resins India Pvt. Ltd.
04.2022 - Current
- Establish and sustain a robust shop floor culture, emphasizing discipline and adherence to EHS standards.
- Drive talent development initiatives to enhance the skills and capabilities of the team.
- Align with and achieve departmental goals, ensuring a cohesive approach toward organizational objectives.
- Synergize between capability departments for win-win transactions, optimizing overall efficiency.
- Lead continuous improvement efforts, focusing on value creation, waste reduction, and the implementation of new ideas/initiatives.
- Participate in and execute transformation projects, contributing to organizational growth.
- Apply lean manufacturing techniques, including 5S, KAIZEN, TPM, SPC, RCA, and PDCA, to enhance operational efficiency.
- Utilize technical knowledge in continuous process plant operations, troubleshooting, and material handling systems to drive process excellence.
- Communicate effectively at all levels, managing shop floor personnel, addressing grievances, and promoting a positive work environment.
- Provide leadership in shift planning, ensuring the successful execution of tasks in a continuous process plant.
- Understand factors affecting manufacturing costs and implement control measures.
- Ensure compliance with ISO 9001:2015, ISO 45001:2015, and ISO 50001 standards, incorporating safety precautions and energy management into operational processes.
- Download daily data from SCADA systems, analyzing variances in temperature and current for condenser and reactor.
- Monitor 4M records, daily rejection rates, and calculate MTTR and MTBF data, driving data-driven decision-making.
- Prepare and maintain all production and maintenance-related documents in compliance with ISO 9001 and IATF-16949.
- Maintain machine history cards, conduct breakdown analysis, identify root causes, and take appropriate actions.
- Analyzed production data to identify trends and areas of opportunity for process improvements, resulting in significant cost savings.
- Provided engineering support during equipment installation and commissioning phases of new projects, ensuring seamless integration into current processes.
Mechanical Engineer
Sainik Springs LLP
02.2018 - 04.2022
- develop and execute daily and weekly production planning, ensuring optimal resource utilization.
- Collaborate with the purchase and store departments to calculate forecasting and inventory requirements (RM and FG) based on sales estimates.
- Achieve 100% delivery adherence to customer schedule targets.
- Maintain purchase order files and related documents for production activities.
- Generate and present MIS reports to top management on behalf of the production department.
- Execute monthly machine maintenance plans, coordinating with relevant departments in advance.
- Ensure skilled personnel are assigned to maintenance tasks, monitor machine health, and provide feedback to machine owners.
- Implement periodic maintenance as per manuals or historical records, observed during daily maintenance activities.
- Conduct new machine commissioning as per manuals and company requirements, emphasizing safety measures.
- Support supplier engineers during the introduction of new technMaintain MTTR and MTBF data, machine history cards, and outsource maintenance records.
- Monitor and maintain calibration data, breakdown records, and analyze data for continuous improvement.
- Keep a comprehensive list of machines, work instructions, SOPs, and implement changes as required with the help of the MR.ologies or machines through training sessions.
- Monitor and maintain Overall Equipment Efficiency (OEE) machine-wise, taking corrective actions for enhanced efficiency.
- Develop Key Performance Indicators (KPI) and Key Responsibility Areas (KRA) for operators, motivating them for improved performance.
- Facilitate the visualization of results on the shop floor based on KPI outcome
- Plan for job work processes such as plating, powder coating, shot peening, et
- Provide advanced information to the tooling section based on production plans.
- Monitor tool history, record data on tool breakage, and collaborate with the tooling department.
- Assist in maintaining an optimum inventory based on ABC analysis.
- Develop and execute contingency plans for production and maintenance, addressing unexpected challenges.
- Introduce new problems during MRM meetings and assist in filing contingency plans.
- Prepare SOPs for machine handling, material movement, sub-processes, scrapping, sorting, and visual inspection.
- Conduct timely training sessions for operators on new skills, machine handling, processes, and part awareness.
- Assist the NPD team in developing new process layouts for innovative items.
- Maintain appropriate lighting, ventilation, and airflow for a conducive work environment.
- Ensure proper housekeeping in all production premises areas.
Trainee Engineer
Sunbeam Auto Pvt Ltd
08.2017 - 01.2018
- Managed casting and machining tasks, focusing on Hero case cover production.
- Maintained Machine History Cards for machines, tracking specs, maintenance, and performance.
- Oversaw production data collection for efficient resource planning.
- Collected data for Overall Equipment Efficiency (OEE) data for process improvement.
- Handled Red Bin data collection, addressing defective components promptly.
- Collected tool life monitoring, optimizing tool inventory for efficient performance.
- Operated drilling and grinding machines, leak testing ensuring quality standards.
- Participated in training for machine operation, process awareness, and safety.
- Prepared reports on production data,
Education
B.tech - Mechanical Engineering
Bhabha Institute of Technology
Kanpur, India07.2017
Diploma - Mechanical Design
Cadd Centre
Kanpur 05.2017
Skills
- Engineering
- Basic Maintenance
- Relationship Building and Rapport
- Quality Assurance
- Production Planning and control
- Maintenance management
- Compliance ( As per ISO9001:2015,14001:2015,45001:2018,50001:2018 And IATF 16949 :2016
- Data Analysis
- Team Leadership and Communication
- Problem solving and Continuous Improvement
- Manufacturing Automation ( PLC, Scada ,DCS,HMI ,Pneumatics,Hydraulics Etc)
- Basic Electrical
- Energy literacy
Accomplishments
- Got Vishit Awrd in Ramcharitmanas Chupai Competion In 2007
Affiliations
- Reading Books ( Science ,Spirituals)
- Cooking
- Teaching
- Watching You Tube content ( Geo politics,World Politics)
Languages
English
Bilingual or Proficient (C2)
Hindi
Bilingual or Proficient (C2)
Certification
- Advance Fire Safety Management - Bhiwadi Manufacturing Association
- SPC (Statistical process control) and MSA (Measurement system analysis) - Quality HUB India QHI/MSA & SPC/710
- Certified internal auditor of quality management system (as per ISO 9001:2015 & IATF 16949) - Quality HUB India QHI-IQA-IATF-23-1115
- RLC designing course ( RLC) - Learn EEE A2022:8429364370
- Work system design - Indian Institute of Technology, Roorkee NPTEL23ME124S736500447
- Automation in manufacturing - Indian Institute of Technology, Guwahati NPTEL23ME105S836500988
- Internal auditor Environmental management system ISO 14001:2015 - Quality HUB India QHI-EMS-IQA-23-1055
- PLC PROGRAMMING BASIC TO ADVANCE. DELTA AND MISTUBUSHI - Learn EEE B2022-8429364370 ISO 50001
- Energy management systems lead auditor - Udemy UC-793f9d9a-4f69-4e79-asf7-78ad8c83c49a
- Certified internal auditor of Enviroment health and safety management system ( ISO 14001:2015 and ISO 45001:2018) - Quality hub india
Timeline
Senior Production Engineer
Singh Plasticiesers And Resins India Pvt. Ltd.
04.2022 - Current
Mechanical Engineer
Sainik Springs LLP
02.2018 - 04.2022
Trainee Engineer
Sunbeam Auto Pvt Ltd
08.2017 - 01.2018
B.tech - Mechanical Engineering
Bhabha Institute of Technology
Diploma - Mechanical Design
Cadd Centre
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