Multi-talented Aerospace Professional with 17+ years of Experience in Space, Aerospace & Military Programs. Well-versed and highly effective at developing, executing and directing new programs to enable business enhancements and growth.
Overview
21
21
years of professional experience
Work History
Senior Manager & Manager
Aerospace & Defence
01.2016 - Current
Asst. Manager
Aerospace, BEML, HAL
Tejas, Co
01.2012 - 01.2016
ADA:, -ordination with all stake holders for the realization and clearance of various Fixtures & Tooling of LCA Program.
Lead Engineer
HCL Technologies, Alenia Aeronautica
01.2007 - 01.2012
Designing, Modeling, Assembling & Detailing of C27-J Spartan Aircraft
Lead Engineer
Alenia Aeronautica
Bangalore
01.2003 - 01.2008
(A Finmeccanica Company, Italy), Designing, Modeling, Assembling & Detailing of C-27J Spartan Aircraft., Digitalisation of primary and secondary aircraft components., 3D models at Aircraft location using NMG and Aircraft stations., Clash Analysis for Sub-Assemblies and Assemblies., Based on the Analysis the modified drawings were release to for production., Design Modification and Manufacturing Support was provided at Client Location Alenia Aeronautica, Italy., (A Finmeccanica Company, Italy), Tool Design and Detailing for C-27J Spartan Aircraft., Conceptualization, Detailed Design and drawing for Assembly Tools., Providing manufacturing support for the Tool Manufacturer., Understanding the Assembly procedure Loading sequence and unloading sequence for the components
AIRBUS - MRB, Concessions & Modifications., ARPA, URCO (Airbus Customized tools to analyze Composite Aero-structures), Justification of the A380 assembly damage repairs which occur during the production phase., Analysis involved damage tolerance, maximum deformation, buckling, stiffener bonding and rivet analysis., Suggesting repair proposals for the deviations reported, to perform strength and stability checks., First Class with Distinction
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I certify that all the information stated in this CV
Engineer
Sansera Engineering
01.2004 - 01.2005
Project Lead
VSSC
ISRO
For realization of LVM3 Structures from Concept to First article clearance.
Senior Manager, Manager
VSSC
(Projects), VSSC- ISRO Program - LVM3 Project, Experienced in Managing Large Complex Launch Vehicle Project
LVM3 - ISRO, Facility and Infrastructure establishment for LVM3 Assembly., Design, Development & Analysis of Fixtures and obtaining the Fabrication clearance from ISRO committee., Supply Chain Management, Planning and Scheduling as per the ISRO Delivery Schedule., Evaluating the Capacity and Capabilities of the Supplier for the realization of components., Establishing a Manufacturing Methodology for realization of Large Structural components., Monitoring Critical activities like Turning of Structural Ring & Bulkheads (4-meter class)., Machining and rolling of ISO Grid Panels., Sheetmetal forming, rolling, special processes., Assembly Integration of these huge critical structures with close tolerance., Obtaining the Component & Assembly Clearance in the VSSC QC Automation Portal
ISRO Program - PSLV Production by Indian Industry Consortium (NSIL), Member in the consortium to study technical feasibility of project and estimation, Understanding the Project scope and gathering the Market Intelligence., Participation in the tendering process and winning a project on Competitive mode., Understanding of the various sub-assemblies, assembly and integration of PSLV., As a Part of the study, I have visited and understood the activities in major work centers of ISRO
NAL - Feasibility study for Production of HANSA-3 (NG) Airframe., Member of Joint Working Group for Joint Development of Hansa NG Trainer Aircraft., Capex estimation for setting-up manufacturing facility for Licensed Production of Trainer, Tooling for Sub Assembly and Main Assembly, Final Assembly, Flight Trials and DGCA Clearance
Manager, Asst. Manager
Indian Army
(Aerospace), LCA Division, HAL - Re-Engineering of Rear Fuselage Fixture from Prototype to Series Production., Co-ordination with all the ADA, HAL & CRI for the realization of RF Fixture for Series Production., Complete 3D modeling of the RF Fixture in CATIA., Re-design the Station bulkhead as per the Series production requirement., Regular interaction with various departments like Fabrication, Assembly, Quality for Fixture Realization., Provided shop floor support for Fixture Setting & Fixture Calibration with Laser Tracker
LCA Division, HAL - Design of Set of Tools to achieve Inter changeability of Panels., Design, development of new set of tools for Interchangeability (ICY) Panels in concurrence with user., NMG (Numerical Master Geometry) and Aircraft stations were used as location reference., Master Gauge, Trim template, Drill template, drill jig, aperture gauge was designed and fabricated., Proved-out on the ICY Panels & Aircraft., HAL Clearance followed by CRI Clearance
HAL Helicopter Division, Design, Development of Major Assembly Fixtures & Associated Fixtures for Cheetha / Cheetal, Design, Development, Fabrication and Prove-out of Press tools for LCH & ALH, Scope includes 3D Modelling, detailing and drafting in CATIA,, Technical Interaction with HAL, Sub-contractor and First off proving., HAL Clearance followed by CRI Clearance
ADA - Design, Development, Fabrication and Prove-out GHE- GSE, Scope includes Design, Development and Detailing in CATIA., Identification & Interactions with the Supplier, Identifying the Sub-system and aggregates and developing the new suppliers., First-off prove-out, HAL Clearance followed by CRI Clearance
Re-Engineering of Defence Bridging System, Fixed Bridge - SATVATRA and Floating Bridge - Pontoon Mid Stream - MTL., Interaction with the user regiment and Re-engineering., Prove-out with the user at the regiment and clearance.
Rocker
SANSERA Engineering Pvt Ltd
Bangalore
08.2007
Company is manufacturing high precision automotive components such as, arms, Gear Shifters forks, Crank Shafts and Connecting Rods for Original Equipment users
Maruti, Bajaj, Yamaha, Piaggio., Monitoring Production Planning & Manufacturing
Professional Qualification
Product Design & Manufacturing, R.V.C.E, , First Class with Distinction, Mechanical, U.V.C
Education
Master of Technology - Product Design And Manufacturing
R.V College of Engineering
08.2007
Bachelor of Engineering - Mechanical Engineering
University Visvesvaraya College of Engineering
08.2003
Skills
Strategic Planning
Cross-Functional Team Leadership
Operations Management
Project Tracking
Project Development
Project Management
Work Flow Planning
Logistics Management
Root Cause Analysis
Project Scope Analysis
Process Engineering
Design for Manufacturing
CATIA V5
Mechanical Drawing
3D Modeling
Project Costing
Design Development
Timeline
Senior Manager & Manager
Aerospace & Defence
01.2016 - Current
Asst. Manager
Aerospace, BEML, HAL
01.2012 - 01.2016
Rocker
SANSERA Engineering Pvt Ltd
08.2007
Lead Engineer
HCL Technologies, Alenia Aeronautica
01.2007 - 01.2012
Engineer
Sansera Engineering
01.2004 - 01.2005
Lead Engineer
Alenia Aeronautica
01.2003 - 01.2008
Project Lead
VSSC
Senior Manager, Manager
VSSC
Manager, Asst. Manager
Indian Army
Master of Technology - Product Design And Manufacturing