Hi, I’m
Rahul Cherukad Ramesh
ME Manager
Talegaon
Summary
Seeking a leadership role as Manufacturing Engineer Manager to leverage my expertise in EWIS, NPI, and process optimization. My goal is to lead teams, enhance operational efficiency, and ensure global alignment of manufacturing engineering practices.
Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.
Pursuing full-time role that presents professional challenges and leverages interpersonal skills, effective time management, and problem-solving expertise.
Overview
1
Language
3
Certifications
14
years of professional experience
Work History
Clairpats pvt ltd Pune
Assistant Executive Engineer
Job overview
- Control panel checking and installation, control panel circuit and wiring diagram.
Caltron calibrations Pune
Technical Assistant Engineer
Job overview
- Calibration and commissioning of instruments
GKN Aerospace
Project Lead / Manager Manufacturing engineer
02.2019 - Current
Job overview
- To control ME processes, to ensure that production will be able to produce efficiently an ‘on quality’ and ‘on time’ new build product.
- Interacting with employees in such a way, that they know the company’s aims, that they know their responsibility, and that they are motivated to perform their duties for ME and continual improvement
- Report problems into the applicable systems and – in case the instructions are not followed will be affected – to the Site Manager.
- Perform general activities specific to the department.
- Perform all ME-activities that have been authorised to the site, to accomplish the ‘as prepared’- definition (also known as the Manufacturing Data Package) from out of an approved and released ‘as designed’-definition (also known as the Product Definition) either received from the Customer or from FE-Global/DE), in such a way that:
- The instructions are fully compliant to the EWIS-standards as defined by FE-Global/ME in the BMS (e.g. using simplified English, NADCAP-compliant);
- As much as possible re-usability of already available instructions, is accomplished;
- The output meets the prescribed configuration;
- The output is meeting the need for the lowest costs for Manufacturing to produce efficiently.
- Also perform the ME-activities that have been authorised to the site, to accomplish the ‘as prepared’- definition (also known as the Manufacturing Data Package) in cases of out-located-work on new build products.
- Drawing up ‘work package’-specifications for subcontracted (= outsourced) work (SPO to be used by Procurement) at external providers.
- Implement the needed Quality Control measurements, to ensure that product quality is maintained and will be continuously improved in order to strive to zero defects.
- Make sure that the PPAP-elements (e.g. Process Flow Diagrams, Control Plans, Measurement System Analysis [incl. Gage Repeatability & Reproducibility studies], P-FMEAs) of the ME- and Manufacturing processes are maintained conform the defined standards (e.g. where applicable NADCAP compliant, in the instructions Simplified English is used).
- Assist in MRB sessions, to determine the disposition on nonconforming processes and –products.
- Follow up non-conformities appointed to ME and assure that containment, correction and necessary appropriate corrective- and preventive actions are being executed.
- Assist FE-Global/ME in the set-up and maintenance of ME- and Manufacturing training material, and train the ME EWIS standards to the applicable employees.
- Making proposals towards the engineering department for improvement of the product design.
- Determine the most economical working method and discuss with FE-Global/ME about improving the ME-standards.
- Specifying tooling in the instructions, determine whether enough tooling is available and initiate calibration management.
- Drawing up the manufacturing bill of material (BOM) and determine the most efficient way of supplying materials (kits or WIP).
- Technical support of manufacturing during proto type phase until the first article inspection.
- Configuration control on all issued manufacturing documents and changes therein.
- Informing the department purchasing of the BOM, where an initial need for materials and tooling is concerned.
- Technical support during the manufacturing phase of an order to the operators and continuous improvement the manufacturing process.
- Maintain the NADCAP-certificate(s), when applicable in the site.
- Make sure that continual improvement of the ME-processes is established, by discussing the possible improvements on the ME-standards, with the FE-Global/ME process owner.
- Follow up non-conformities that are related to customer complaints or NOEs that have been sent to the customer and assure that containment, correction and necessary appropriate corrective- and preventive actions are being executed.
- Siemens Camster Enterprise Platform v7 SU5 MES implantation for aerospace manufacturing (Preparing workflows, objects using MES Loaders, Troubleshooting etc)
- Report technical issues, errors and improvements in MDP documentation to Program ME
- Ensure availability of all technical documents, and aids tooling in the required condition on the shop floor
- Configuration Management
- Validation & Verification processes of Tooling & Equipment
- Maintenance, calibration and storage of Tooling & Equipment Maintain equipment tools and buildings, and perform Preventive- and Corrective Maintenance where required
- Availability of operational software for Equipment
- Prepare, perform and monitor First Article Inspections
- Perform ME implementation work during Transfer of Work projects
- Programming, troubleshooting of Automatic test equipment’s (DITMCO Insulation, Dielectric testers)
- Developing Jigs & Fixtures for ATE’s and assembly
GKN Fokker Elmo Pvt LtdPune, India
Engineer Core Team
02.2019 - 01.2023
Job overview
- Designed and implemented test plans for aerospace components, ensuring compliance with industry standards.
- Collaborated with cross-functional teams to troubleshoot and resolve engineering challenges efficiently.
- Developed technical documentation to support manufacturing processes, enhancing clarity and accuracy.
- Conducted root cause analysis on product failures, driving improvements in design and production methods.
- Led initiatives to optimize production workflows, resulting in enhanced efficiency and reduced downtime.
- Mentored junior engineers on best practices in design reviews and project management methodologies.
- Spearheaded process improvements that increased output quality while minimizing waste across operations.
- Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.
- Wrote, reviewed and edited technical document in accordance with template requirements.
- Developed positive working relationships with stakeholders to effectively coordinate work activities.
- Optimized engineering processes by implementing innovative solutions and streamlining workflow.
- Participated in formal internal design reviews of proposed products and components.
- Developed cost estimates and project specifications for proposals.
- Provided input to team lead regarding areas for process and procedural improvement.
- Conducted rigorous quality assurance tests, identifying areas of improvement for product optimization.
- Collaborated on interdisciplinary teams to develop creative, cost-effective solutions for complex projects.
- Presented technical findings to stakeholders, ensuring clear understanding of project status and goals.
- Enhanced product performance by conducting thorough failure analysis and recommending improvements.
- Led cross-functional teams to innovate on product design, enhancing user experience and functionality.
- Improved client satisfaction with detailed progress reports and proactive communication during project execution phases.
- Conducted detailed research and analysis to identify potential improvements in engineering methods, resulting in more sustainable practices.
- Conducted feasibility studies for new projects, providing detailed analysis and recommendations that informed leadership decisions.
- Conducted rigorous quality control checks, ensuring all engineering projects met internal and external quality standards.
- Enhanced safety protocols during construction projects, ensuring compliance with national standards and reducing workplace accidents.
- Enhanced team performance by implementing structured onboarding program for new engineers, reducing ramp-up time.
- Optimized workflow and increased productivity by introducing cutting-edge engineering software for project management.
- Coordinated with suppliers to secure high-quality materials, negotiating favorable terms that led to reduction in project costs.
- Supported junior engineers through mentorship, offering guidance on complex problem-solving and technical skills development.
- Facilitated knowledge sharing sessions on latest engineering trends, fostering culture of continuous learning among team members.
- Initiated and led sustainability task force, integrating eco-friendly practices into engineering projects and reducing environmental impact.
- Developed comprehensive maintenance schedule for critical machinery, extending equipment lifespan and minimizing production delays.
- Streamlined project delivery processes, implementing agile methodologies that improved team collaboration and efficiency.
- Trained and mentored junior engineers, providing guidance and direction.
- Collaborated with other departments to facilitate successful project completion.
- Assisted in developing cost-effective solutions to engineering problems.
- Created detailed reports on engineering activities and findings.
- Documented and developed engineering procedures and processes.
- Developed and maintained relationships with suppliers to facilitate quality and timely delivery of materials.
- Implemented new strategies to reduce costs and improve efficiency of engineering team.
- Analyzed and interpreted customer requirements to develop engineering solutions.
- Monitored and evaluated engineering performance to recommend improvements.
- Developed and implemented procedures to verify compliance with engineering standards.
- Led engineering teams to successfully complete projects on time and within budget.
- Designed and implemented quality control processes to facilitate customer satisfaction.
- Analyzed and interpreted data to identify trends and recommend improvements.
- Implemented automated systems to improve accuracy and efficiency of engineering processes.
- Performed complex calculations to analyze and optimize engineering processes.
Seiko Denki Malaysia
Product Development/NPI Engineer
10.2016 - 10.2018
SFO Technologies Pvt Ltd
Production Engineer
10.2012 - 10.2016
Education
PSN CET Anna UniversityTamilnadu, India
BE from Electronic & communication
01-2011
University Overview
GPA: 74%
Higher Secondary Board KeralaKerala, India
H.S.C.
01-2007
University Overview
GPA: 85%
Board KeralaKerala, India
S.S.C.
01-2005
University Overview
GPA: 78%
Skills
Leadership & Team Development: Mentored engineers and operators; implemented ME department processes and trained new hires
Strategic Planning: Led factory setup projects, CAPEX planning, and productivity improvement initiatives
Global Collaboration: Coordinated with FE-Global/ME for standards, audits, and transfer-of-work projects
Continuous Improvement: Drove Kaizen projects, cycle time reduction, and line balancing
Quality & Compliance: Maintained NADCAP certification, implemented PPAP elements, and ensured AS9100 compliance
Process Development for new products, Finalizing PFD’s
Teamwork and collaboration
Friendly, positive attitude
Problem-solving
Time management
Attention to detail
Flexible and adaptable
Multitasking
Critical thinking
Multitasking Abilities
Organizational skills
Calm under pressure
Active listening
Organization and time management
Decision-making
Verbal communication
Problem resolution
Accomplishments
- GKN Global kaizen winner
- Trained larger group of engineer and operator for new factory
- Core function team member for factory set up in GKN Fokker India.
- Implemented ME department ,process ,procedure and trained other ME engineers
- Implemented Manufacturing execution system project.
- Implemented IE, cycle time, line balancing to SFO IR STANLEY Project. In SFO
- Implementation and 4 wire testing Seiko denk
- Project like Celistica, LAM, Fischer ,Applied materials execute successfully in SDM
- Wire twisting machine design for RGIS Project, in SFO
- Build in house Harness board from customer requirements
- Localization of Safety Cells for ATE’s (DITMCO HV testers), approx. saving 15 lacs/ tester
Certification
IPC-WHMA-A-620B standards for cable & wire harness
Interests
Travelling, Riding, trekking.
Timeline
Engineer Core Team
GKN Fokker Elmo Pvt Ltd
02.2019 - 01.2023
Project Lead / Manager Manufacturing engineer
GKN Aerospace
02.2019 - Current
Product Development/NPI Engineer
Seiko Denki Malaysia
10.2016 - 10.2018
Production Engineer
SFO Technologies Pvt Ltd
10.2012 - 10.2016
Board Kerala
S.S.C.
Higher Secondary Board Kerala
H.S.C.
Technical Assistant Engineer
Caltron calibrations Pune
Assistant Executive Engineer
Clairpats pvt ltd Pune
PSN CET Anna University
BE from Electronic & communication
Declaration and Signature
I hereby declare that all the information provided above is true to the best of my knowledge and belief. Date: Place: Pune yours sincerely Rahul C R
Career Summary
Technically accomplished professional with 14+ years of experience in aerospace manufacturing engineering, new product introduction (NPI), factory setup, and global process improvement. Proven ability to lead cross-functional teams, implement manufacturing execution systems, and deliver productivity gains. Recognized for driving Kaizen initiatives, training large groups, and aligning engineering processes with global standards.