Summary
Overview
Work History
Education
Skills
Training
Projects
Languages
Personal Information
Timeline
Generic
RAHUL DUTTA

RAHUL DUTTA

Kolkata

Summary

Resourceful plant management professional driven to maximize team productivity, with more than 15 years of rich experience in heading manufacturing operations and plant engineering functions. Excellent track record of turning around the performance of underperforming production units into high-performing units. Expertise in developing techniques for maximizing the utilization of manpower, machinery, and enhancing productivity. Proven skills in enhancing the operational effectiveness of plants, reducing costs, uncovering underlying issues at the plant level, and reducing wastage. Experience in improving quality and process efficiency through the implementation of tools such as 5S, Leap O, TPM, TQM, and Kaizen. Dynamic, flexible, and approachable People Manager with strong interpersonal, analytical, and problem-solving skills. Team builder versed in morale-building and efficiency-boosting strategies.

Overview

16
16
years of professional experience

Work History

Plant Incharge

Prism Johnson Limited
Kolkata
08.2025 - Current

· Formulated short-term and long-term business plans and ensured top-line and bottom-line profitability of the plant

· Facilitated production planning, administered entire gamut of factory issues, including planning, budgeting, controlling troubleshooting on quality issues

· Drove process improvement initiatives; implemented value analysis and value engineering initiatives for standardization

· Eliminated wastages and losses through Lean Manufacturing, 5S

· Implemented measures to achieve reduction in cost; maintained inventory level of all raw materials and spares

· Deployed participative management style in a diverse unionized work force; ensured regular availability of casual labour to achieve monthly production; organized training and development program

Business Head

Patna Concreto Pvt. Ltd.
Muzaffarpur
12.2024 - 07.2025

· Set and monitored annual budgets for departments and entire business.

· Enhanced customer satisfaction with timely response to issues and proactive problem-solving measures.

· Built and strengthened relationships with industry partners to drive growth.

· Developed and implemented successful strategies for building company sales.

· Client: Wide number of clients in Muzaffarpur, Samastipur and Patna with continuous production of plant in-house and commercial operation

· Spearheading complete operations of plant in-house and commercial operation with production capacity of 75000 Cum per year

· Commencing on-time qualitative delivery through strategic production planning; administered entire factory issues, including planning, budgeting, controlling troubleshooting on quality issues

· Planned prioritized daily work load to achieve productivity goals

· Improved plant profitability and monitored performance of plant including process engineering low cost automation initiatives

· Drove process improvement initiatives; implemented value analysis and value engineering initiatives for standardization

· Eliminated wastages and losses through Lean Manufacturing, 5S and Kaizen

· Implemented measures to achieve reduction in cost; maintained inventory level of all raw materials and spares

· Deployed participative management style in a diverse unionized work force; ensured regular availability of casual labor to achieve monthly production; organized training and development programs

· Encourage and promote operating in a continuous improvement environment

· Expanded market reach by identifying and pursuing new business opportunities.

Increased revenue by developing and implementing strategic sales initiatives.

Plant Manager

Nuvoco Vistas Corp. Ltd.
Patna
07.2021 - 12.2024
  • Spearheading the complete operations of two plants with a production capacity of 70,000 cubic meters.
  • Facilitating 100% on-time qualitative delivery through strategic production planning; administering entire gamut of factory issues, including planning, budgeting, controlling & troubleshooting on quality issues
  • Planning & prioritizing daily work load to achieve productivity goals
  • Improving plant profitability and monitoring performance of plant including process engineering & low cost automation initiatives
  • Driving process improvement initiatives; implementing value analysis and value engineering initiatives for standardization
  • Eliminating wastages & losses through Lean Manufacturing, 5S & Kaizen and regular audits; implemented measures to achieve reduction in cost; maintaining inventory level of all raw materials and spares

  • Identified faults in machine tools of various make performed mechanical troubleshooting of various assemblies of machine tools; performed maintenance of a wide spectrum of machinery, equipment & utilities
  • Decreasing rejection rate YOY through close monitoring of production processes and corrective actions
  • Successfully increased production from 2600 to 5000 in a record time
  • Slashed cost by reducing electricity consumption in plant
  • Increased through put of raw material
  • Reduced total manufacturing cost by introducing new manufacturing processes, promoting new technologies and other energy saving improvements

Operations Manager

NS Concretes Pvt. Ltd.
New Delhi
07.2020 - 06.2021
  • Planned and executed day-to-day operation to the facility; developed plant manufacturing and maintenance budgets
  • Closely reviewed product consistency and monitored production targets
  • Analyzed work force requirements and hired & trained manufacturing personnel
  • Studied EBITDA while examining financial data to increase profitability
  • Promoted a continuous improvement environment
  • Client: Arabtech and Raheja Developers, also wide number of clients in Delhi; Team Size: 72
  • Significant Achievement: Improved operations and implemented best practices

Plant In-charge

RDC Concrete (India) Pvt. Ltd.
Greater Noida
03.2018 - 03.2020

· Client: Wide number of clients in Noida and Delhi NCR with continuous production

· Provide planning for the successful day-to-day operation of the facility

· Work closely with quality personnel to review product consistency while monitoring scrap rates to determine trends and areas of improvement

· Maintain and support a superior safety, including all timely communication initiatives

· Develop and execute the plant manufacturing and maintenance budgets

· Encourage and promote operating in a continuous improvement environment

Production In-charge

Prism Johnson Limited
06.2010 - 02.2018
  • Plants Handled: Ranchi Commercial Plant (Ranchi, Jharkhand); Team Size: 80
  • Guwahati Commercial Plant (Assam); Team Size: 85
  • Projects Executed: PWD Department of Maharashtra (KWGC Four Lane Road Project at Wani); Client: IVRCL Project Limited; Production Volume: 200,000 m3; Team Size: 25
  • MAHAGENCO (2
  • 500MW Extension Project at CSTPS Chandrapur); Client: BGREnergy System Limited; Production Volume: 80000 m3; Team Size: 15

Education

B.Tech. - Electrical

Bengal Institute of Technology and Management
Santiniketan, West Bengal
01.2010

Skills

  • Operational efficiency
  • Cross-functional coordination
  • Logistics management
  • Production planning
  • Performance improvements
  • Effective communication
  • Team building and development
  • Customer expectations management
  • Lean manufacturing
  • Problem solving

Training

  • DDI Workshop on First Time Managers program
  • First Aid
  • Auto CAD
  • Vocational training on Electrical House Wiring and Motor Winding (EHMW) by West Bengal State Council of Vocational Education & Training (WBSCVET)
  • In-Company Training Program on Solar Power Generation organized by West Bengal Green Energy Development Corporation Limited (WBGEDCL)
  • Vocational Training organized by Durgapur Steel Plant under Steel Authority of India Limited (SAIL)

Projects

Study of Single Phase Induction Motor Circuit parameters using Hot Wire Resistance Method with increase or decrease of Load

Languages

  • English
  • Hindi
  • Bengali

Personal Information

Date of Birth: 01/20/89

Timeline

Plant Incharge

Prism Johnson Limited
08.2025 - Current

Business Head

Patna Concreto Pvt. Ltd.
12.2024 - 07.2025

Plant Manager

Nuvoco Vistas Corp. Ltd.
07.2021 - 12.2024

Operations Manager

NS Concretes Pvt. Ltd.
07.2020 - 06.2021

Plant In-charge

RDC Concrete (India) Pvt. Ltd.
03.2018 - 03.2020

Production In-charge

Prism Johnson Limited
06.2010 - 02.2018

B.Tech. - Electrical

Bengal Institute of Technology and Management
RAHUL DUTTA