Summary
Overview
Work History
Education
Skills
Timeline
Generic
RAHUL KOTHARI

RAHUL KOTHARI

B.E. Electronics & Communications
Greater Noida

Summary

SENIOR PROFESSIONAL Production Operations Industry Preference: Packaging Enterprising leader & planner with a rich experience in spearheading manufacturing operations, increasing productivity, managing procurement & quality and introducing new systems & procedures. Result-oriented professional having 28+ yrs of experience in enhancing production operations by optimising resource utilisation, escalating productivity & operational efficiency, improving quality and achieving cost reduction in Packaging industry Proficient in coordinating, planning and implementing changes to technology, machinery and equipment, process methodology, direction of quality assurance and control systems & reporting procedures Excellence in implementing quality tools such as Kaizen & Six Sigma for continuous improvements Capable of managing the entire gamut of materials management including monitoring inventory control, stock management and liaising with vendors for timely procurement of various items Strong exposure in leading large teams and achieving best performance across multiple business lines with variety of people, business processes & customer base An enterprising leader with strong planning, communication, interpersonal, analytical & negotiation skills; proven capability to surpass targets within deadlines and pressure Certified for Lean Six Sigma Green Belt Certified Lead Auditor for ISO 9001

Overview

25
25
years of professional experience

Work History

Head

Holostik India Ltd
12.2022 - 05.2023
  • As Plant Head Monitored the daily plant activities, planning, procurement, production & quality of Metallized Polyester/BOPP, Metallized & Coated Holographic Film & Paper, Transfer Metallized Paper, Different Laminations (Solvent Base/ Water Base) ( 9 mic Foil to Poly/Paper ), Heat Seal Coating
  • Monitored production & maintenance operations with respect to cost, resource deployment, time over-runs, quality compliance and manpower planning to ensure timely execution
  • Supervised production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules and process control
  • Developed new process concepts for production optimization, yield improvement and developing guidelines for sequencing of manufacturing activities
  • Identified scope for modifications in equipment, process flow, working practices & consumables for controlling and reducing conversion cost per unit produced
  • Implement Kaizen & Six Sigma Techniques to increase production & improve the quality
  • Accomplishments:
  • Improved the productivity & quality of products
  • Reduced wastage and losses by taking 100% initiatives
  • Enhanced productivity through implementation of Kaizen & Six Sigma

Operational Head

DMG Polypack Pvt Ltd
04.2017 - 12.2022
  • As Operational Head Monitored the planning, procurement, production & quality of Metallized Polyester/CPP/Poly Film, Metallized & Coated Film, Paper, Transfer/ Direct Metallized Paper, Different Laminations (Solvent Base/ Solvent Less) (6.5 mic/9 mic Foil to Poly/Paper/ Board), Special Coating, Heat Seal Coating
  • Developed new process concepts for production optimization, yield improvement and developing guidelines for sequencing of manufacturing activities
  • Identified scope for modifications in equipment, process flow, working practices & consumables for controlling and reducing conversion cost per unit produced
  • Worked as MR for certification of ISO & FSC Audits
  • Imparting continuous on job training to the workforce for accomplishing greater operational effectiveness / efficiency Maintaining coordination with cross-functional departments for smooth functioning and accomplishing production as per customers’ requirement & organizational guidelines
  • Accomplishments:
  • Improved the productivity & quality of products
  • Reduced wastage and losses by taking 100% initiatives
  • Enhanced productivity through implementation of Preventive & Corrective measures
  • Decreased overall cost of operations per month through implementation of cost reduction projects

Manager

Pioneer Polyleathers Ltd, WPC Board
08.2009 - 03.2017
  • Supervised the planning, procurement, production & quality of PVC Foam Board/WPC Sheet, Paper Tube/ Hard Tube Plant
  • Monitor the production operations with respect to cost, resource deployment, time over-runs, quality compliance and manpower planning to ensure timely execution
  • Developed new process concepts for production optimization, yield improvement and developing guidelines for sequencing of manufacturing activities
  • Identified scope for modifications in equipment, process flow, working practices & consumables for controlling and reducing conversion cost per unit produced

Senior Engineer

JalPac India Ltd
Haldwani
08.1998 - 07.2009
  • Acted as Manager and managed production of metallized & coated PET, BOPP film, Transfer & Direct metallized paper , Solvent / Water Base Lamination
  • Supervised implementation of cost-effective/well-organized processes in order to decrease cost & improve productivity
  • Accomplishments:
  • Worked under the guidance of Mr
  • Terry Bowan ( Expert of Metallized Paper ) to learn the technique of making Transfer & Direct Metallised Paper

Education

B.E - Electronics & Communications Engineering

K.B.N.E.C
Gulbarga University

Lean Six Sigma Green Belt -

The Knowledge Academy

Lead Auditor ISO 9001 -

The Knowledge Academy

Skills

    Performance improvements

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Timeline

Head

Holostik India Ltd
12.2022 - 05.2023

Operational Head

DMG Polypack Pvt Ltd
04.2017 - 12.2022

Manager

Pioneer Polyleathers Ltd, WPC Board
08.2009 - 03.2017

Senior Engineer

JalPac India Ltd
08.1998 - 07.2009

B.E - Electronics & Communications Engineering

K.B.N.E.C

Lean Six Sigma Green Belt -

The Knowledge Academy

Lead Auditor ISO 9001 -

The Knowledge Academy
RAHUL KOTHARIB.E. Electronics & Communications