RAHUL MANI R
Chennai
Summary
- Detail-oriented professional with 11 years extensive experience in the erection and commissioning of PCR and LTR tyre-building machines and SPM
- Proven track record of successfully completing projects on time while maintaining high safety and quality standards.
- Core competencies include project management, technical troubleshooting, and team collaboration to enhance operational efficiency.
- Excel in leadership, teamwork, and communication, ensuring seamless collaboration and project success.
Overview
11
11
years of professional experience
1
1
Certification
Work History
Senior Engineer – MSE Dept
M/s Sona BLW Precision Forging Ltd
Chennai
11.2023 - Current
- To drive the project from DAP to PS&E.
- Maintaining manufacturing activities within budget.
- Monitored performance metrics to identify areas of improvement.
- Implementing cost-saving measures to reduce production expenses.
- Preparation of MFMEA and machine check sheet.
- Identification and implementation of poka-yoke in the machines.
- Commissioning of EV motor assembly machines.
- Responsible for on-time machine handover with relevant PPAP documents.
- Updating and documenting the lessons learned to improve team performance.
- Managing the relationship with internal stakeholders.
Executive
M/s Classic Industries and Export Limited
Chennai
04.2018 - 11.2023
- Preparation of detailed plans, project procedures, preparation of pre-commissioning, commissioning, and start-up plans and procedures.
- Supporting the development of Operations Readiness plans.
- Identifying the requirements and the scope of work, reviewing specifications, drawings, and other documents of the project, and establishing applicability to the scope of work.
- Led a team of commissioning engineers and operators in pre-commissioning, commissioning, and start-up activities.
- Handled modifications to the project scope directed by the client.
- Overseeing clients and fostering strong business ties throughout the project's duration.
- Engaging with Operations and Maintenance Team to resolve troubleshooting challenges.
- Ensured timely fulfillment of customer orders.
- Inspection of special brought-out components.
- Ensuring timely delivery of BOCs and specialized manufacturing parts through effective coordination with the procurement team.
- Conducting supplier site inspections to ensure compliance with company standards.
- Coordinating and implementation of engineering updates.
QMS/Quality Engineer
M/s Acetech Heavy Fabrication India Pvt ltd
Chennai
03.2016 - 03.2018
- Conducting MRM and follow-up of MRM outputs
- Scheduling and conducting QMS audit
- Responsible for follow-up and closure of QMS audit NCs
- Maintaining QMS, MR & Quality documents
- Responsible for preparing quality PPAP documents
- Responsible for maintaining and calibration of quality equipment
- Responsible for CMM inspection
Production engineer
M/s Shri Ramm Auto Components
Ambattur Industrial estate
03.2014 - 02.2016
- Responsible to meet production target as per monthly requirement
- Responsible for shopfloor 5S and safety
- Responsible for machine maintenance
- On-time Commissioning and erection of 6 PCR TBM in the Greenfield project
- Successfully retro-commissioned 3 machines to upsize the machine range (12”-16” to 14”-17”) for the MSIL project at the customer end
- Established a calibration process for Material handling Robo to ensure the correct placement of tyres in the machine
- Participated and succeed in Caterpillar’s BGWF (Benchmark Guidelines for Welding and Fabrication) and 7SWEP (7 Step Welding Excellence Process) Audit
Education
Master of Engineering - Automobile Engineering
Madras Institute of Technology
Chennai, India.04-2018
Bachelor of Engineering - Mechanical Engineering
S K R Engineering College
Chennai, India04-2013
HSLC -
Velammal Matriculation Higher Secondary School
Chennai, India04-2009
SSLC -
Velammal Matriculation Higher Secondary School
Chennai, India12.2007
Skills
- AutoCAD
- Team management
- Cross-functional collaboration
- Test automation
- Project management
- SAP (MM & QM module)
Accomplishments
- On-time Commissioning and erection of 6 PCR TBM in the Greenfield project
- Successfully retro-commissioned 3 machines to upsize the machine range (12”-16” to 14”-17”) for the MSIL project at the customer end
- Established a calibration process for Material handling Robo to ensure the correct placement of tyres in the machine
- Participated and succeed in Caterpillar’s BGWF (Benchmark Guidelines for Welding and Fabrication) and 7SWEP (7 Step Welding Excellence Process) Audit
Project Handled
- 13-17 PCR TBM - 3 machines in Apollo Tyres Ltd, AP. (Green Field project)
- LTR TBM - 2 machines in Apollo Tyres Ltd, Chennai
- 14-20 PCR TBM - 1 Machine in Apollo Tyres Ltd, Vadodara.
- EV Hub wheel - rotor magnet insertion and gluing machine.
- EV Hub wheel - Stator winding machine.
- EV Drive Motor - on Axis magnet press machine.
- EV Drive motor - Segmented wounded stator core laser welding machine with conveyor setup.
- EV Drive motor - Rotor and Front cover assembly in stator housing machine
Languages
Tamil
First Language
English
Upper Intermediate (B2)
B2
Personal Information
- Age: 31
- Date of Birth: 11/05/91
- Gender: Male
- Marital Status: Married
Certification
- Completed a course that included MS Word, MS Excel, MS PowerPoint, and MS Access from April to May 2007.
- Completed a course on PROE wildfire 3.0 and AutoCAD 2014
- Completed a comprehensive training program on CNC turning and milling Siemens 828D for a period of a week.
References
References available upon request.
Timeline
Senior Engineer – MSE Dept
M/s Sona BLW Precision Forging Ltd
11.2023 - Current
Executive
M/s Classic Industries and Export Limited
04.2018 - 11.2023
QMS/Quality Engineer
M/s Acetech Heavy Fabrication India Pvt ltd
03.2016 - 03.2018
Production engineer
M/s Shri Ramm Auto Components
03.2014 - 02.2016
- Completed a course that included MS Word, MS Excel, MS PowerPoint, and MS Access from April to May 2007.
- Completed a course on PROE wildfire 3.0 and AutoCAD 2014
- Completed a comprehensive training program on CNC turning and milling Siemens 828D for a period of a week.
Master of Engineering - Automobile Engineering
Madras Institute of Technology
Bachelor of Engineering - Mechanical Engineering
S K R Engineering College
HSLC -
Velammal Matriculation Higher Secondary School
SSLC -
Velammal Matriculation Higher Secondary School
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