RAHUL PRABHAKAR VISAVE

Company Overview: Clearpack is a leading provider of automatic packaging solutions for food, beverage, home and personal care, pharma, and chemical products. Expertise in filling, end-of-line, and complete line engineering solutions.

Project Executed:

• Indian design-based water filler/capper machines, 20 heads to 50 heads, at 120 to 500 BPM.
• · Italian design based net weight filler machines 6 head to 28 heads at 60 to 220 BPM.
• · Italian design-based Air Rinser machines up to 220BPM.
• · Water Fall Shorter (Cap Elevator), Conveyors & Side Transfer.

Job responsibilities:

• Client Requirement Analysis: Engage with customers to understand their technical and functional requirements and recommend optimal machine configurations accordingly.
• Technical Documentation: Prepare comprehensive product study reports, and coordinate with Sales and Project teams to ensure alignment across departments.
• Project Planning: After customer approval, analyze the Detailed Technical Dossier and layout; define project timelines and milestones during kickoff meetings.
• Machine Design Ownership: Lead the design of rinser, filling, and capping machines, ensuring all deliverables meet quality standards within set timelines.
• Component Selection and CAD Modeling: Select suitable motors and pneumatic components; create 3D assemblies, 2D manufacturing drawings, and export files (DXF, IGS, PDF) for individual parts.
• Engineering Calculations: Perform calculations for machine speed and the design of critical components, including Timing Screws, Change Parts, Filling Valves, and Cams.
• BOM Management: Develop and release Bills of Materials (BOMs) for both long-lead items and consumable parts.
• Manufacturing Readiness: Coordinate the manufacturing kickoff, including collaboration with the Automation and Electrical teams; prepare detailed sensor and motor lists for the entire machine setup.

Company Overview: HILDEN undertakes supply of complete Automatic Bottling and Packaging lines up to 720 BPM capacity in the field of Beverages, Fruit Juices, mineral water, Breweries, Pharmaceuticals, Cosmetics & Allied industries having prestigious list of customers.

Project Executed:

• Can Depalletizer machine (Current Project; Role: Team Lead)
• Palletizer machine (Current Project; Role: Team Lead)
• RINSER FILLER CAPPER machine and hot melt roll feed labeler machine change part design in SolidWorks using equations for an easy and fast work process.

Job responsibilities:

• Design & Modeling: Develop detailed 3D models, individual part drawings, and general assembly (GA) drawings using SolidWorks and AutoCAD
• Fabrication Support: Prepare comprehensive drawings for fabrication, including a bill of materials (BOM), customer-specific installation drawings and assembly instructions.
• Quality Assurance: Conduct thorough reviews of drawings to minimize errors and ensure adherence to design standards.
• Process Improvement: Identify opportunities for design enhancements and suggest improvements to existing designs.
• Project Management: Manage multiple design projects simultaneously, ensuring timely completion and alignment with customer specifications.

Company Overview: Committed to manufacturing premium industrial products, such as tanks, bag filters, ducting pipelines, and pressure tanks since 2018. Fabricated food processing machinery, including impact pulverizers and centrifugal machines.
Designed solutions for turmeric plant, gram flour plant, and spice plant operations.

Project:

Industrial Project: Bag filter, Silo, air pressure tank & Industrial structure. ( Role:-Project head)

Food Project: Impact Pulverizer, Spice Grinder & Centrifugal Machine. ( Role:- Project head)

Key Responsibilities:

• Design & Modeling: Utilize AutoCAD and SolidWorks to create detailed 3D models, individual part drawings, general assembly (GA) drawings, and customer-specific installation drawings.
• Fabrication Support: Prepare comprehensive drawings for fabrication, including bill of materials (BOM), assembly instructions, and material cutting plans.
• Project Management: Oversee the end-to-end process of industrial projects, from production planning to technical support for the production team, ensuring timely and efficient execution.
• Process Improvement: Identify opportunities for design enhancements and cost reduction, focusing on improving machine performance and reducing operational costs.
• Customer Interaction: Engage with customers to understand requirements, provide updates, and address any concerns, ensuring high levels of customer satisfaction.

Company Overview: We have five manufacturing lines called the Automatic Tablet Coater, the Tablet/Capsule Manufacturing Line, and the Ointment Manufacturing Line. These lines support us in manufacturing a range of products that includes a Rapid Mixer Granulator, a Fluid Bed Dryer, a Capping Machine, an Ointment Filling Machine, a Blister Packing Machine, and many more.

Project:

1) Blister Packing Machine (Role :- Project Head),

2) Auto coater (Role: Team Lead)

3) FBD. (Role:- Team Lead).

Key Responsibilities:

• Design and Modeling: Utilize SolidWorks and AutoCAD to create detailed 3D models, part drawings, assembly layouts, and bills of materials for pharmaceutical equipment.
• Project Leadership: Lead design teams for key projects, including the Blister Packing Machine and Fluid Bed Dryer, ensuring timely delivery and adherence to specifications.
• Collaboration: Work closely with cross-functional teams, including production, quality assurance, and procurement, to ensure designs meet manufacturing and regulatory requirements.
• Training and Support: Provide training and technical support to production teams, ensuring the smooth implementation of new designs and modifications.

Company Overview: Miteck Systems, since 1996, has been actively committed to the manufacturing and supply of bulk material handling equipment and dust control systems, pneumatic conveying systems, such as screw conveyors, rotary airlock valves, diverters, industrial dampers, double flap gate valves, isolation gates/slide gates, and pug mills.

Key Responsibilities:

• Quality Audits: Coordinate and participate in internal and external quality audits to assess the effectiveness of the QMS, and identify areas for improvement.
• Documentation Control: Manage and maintain all QA/QC documentation, including certificates, calibration records, test results, inspection requests, non-conformance reports (NCRs), site instructions/observations, and records of permanent materials delivered.
• Client and Consultant Coordination: Serve as the primary point of contact for quality-related matters with clients, consultants, and subcontractors.
• Continuous Improvement: Identify opportunities for continuous improvement in quality processes and implement changes to enhance efficiency and effectiveness.