Highly motivated Production Engineer with comprehensive experience in process improvement, quality assurance and manufacturing. Exceptionally talented at investigating and sourcing new equipment and identifying and addressing technical issues. Dynamic professional possessing excellent planning, executing and monitoring capabilities.
· Production supervision and line optimization programs including, analysis of downtime and implementation of correctives actions (Maintenance procedures, training.)
· Responsible for the operational efficiency, quality and maintenance of a nonwoven department.
· Applying specialized skills to quality inspections, operation, maintenance, troubleshooting and adjusting of Nonwoven carding process.
· Provides mechanical expertise and leads others during preventative maintenance and machine/equipment troubleshooting and repairs.
· Responsible for the Carding productivity and quality of all spunlace products manufactured.
· Responsible for the documentation of all production and quality data such as process checklist of Blow room, Carding, Aqua jet, Dryer and Acelli winder machines.
· Organize and clean work area daily to ensure work area is efficient and safe.
· Training to new employees.
· Assisting to Maintenance staff in the repair and troubleshooting of equipment.
· Observing all safety rules and regulations and advice supervision of any safety issues that need attention.
· Monitoring all carding equipment and ensure proper operation.
· Ensuring adherence to all safety rules and uses proper safety equipment/ PPE at all times.
· Performs and documents preventive maintenance on processing equipment.
· Responsible for troubleshooting analyzing and resolving mechanical and operational problems.
· Performs and co-ordinates product changes to meet production requirements.
· Sharing knowledge and techniques with team members and assists with training.
· Responsible for making sure all documentation is filled out correctly.
· Performs quality assurance inspections and maintains quality standards for the product being produced.
· Examines defects and downgrade causes and whenever possible takes appropriate corrective actions, Analyze and record production delays on downtime report.
· Operational knowledge of nonwoven carding process and equipment.
· Strong mechanical knowledge of nonwoven carding machinery, equipment and components.
· Knowledge of product specifications, quality specifications, goals, efficiency and production.
· Manage raw material procurements as per production schedule.
· Process controlling & development.
· Ensuring safety & proper housekeeping on work place.
· Target production achieving and maintain production quality.
· Knowledge of process trouble shooting as per defect in spunlace nonwoven fabric.
· Knowledge of spunlace fabric structures like plain, Apperture, Embossed.
· Developed product Comfina which is engineered for feminine care and diaper application
· Developed wipe products like Welicate, 3D swipe and Fibro split.
· Developed super soft and delicate baby care wipes Welicate.
· Developed 3D swipe spunlace for dynamic cleaning.
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