Rahul Kulakarni
Mangalore
Summary
Field/DCS Operator experienced in optimizing industrial equipment performance. Delivered efficient production operations through effective troubleshooting and problem-solving skills. Committed to enhancing operational productivity and minimizing downtime.
Overview
13
13
years of professional experience
Work History
Shift Supervisor
Mangalore Chemicals and Fertilizers Ltd.
02.2018 - Current
- IMPORTED AMMONIA TERMINAL (JETTY)
- Supervised daily operations, ensuring compliance with safety and quality standards.
- Monitored production processes to identify and implement efficiency improvements.
- To maintain tank pressure we have 3 ammonia compressors with actual refrigeration capacity of 220,000 kcal/h for each compressor. Sufficient for pressure holding and unloading 700 T/h of ammonia from the ship at-33.0C.
- Performed minor maintenance tasks on equipment, enhancing operational reliability.
- Isolated and handed over equipment for maintenance.
- Start-up and shutdown operation
- Trouble shooting operation
- Ensured safe working atmosphere through adherence to safety protocols and standards.
- AMMONIA STORAGE TANK
- For storage at atmospheric pressure of 10,000 tonnes of liquid ammonia (-33.0C). Cup-in-Tank construction. Externalinsulation of tank is PUF (Polyurethane Foam)
- Make: M/S Linde
- Motor power: 160kW
- Ammonia Storage tank
- Tank storage capacity: 10,000 tonnes of liquid ammonia
- Tank design Temperature: -34.0C
Field Operator at Ammonia plant
Mangalore Chemicals and Fertilizers Ltd.
07.2013 - 02.2018
- Ammonia Plant
- • Operated synthesis loop to optimize ammonia production processes.
- • Managed ammonia recovery unit to enhance recovery rates.
- • Oversaw purge gas hydrogen recovery unit to ensure efficient hydrogen recovery.
- • CO2 Conversion, absorption and CO2 removal section.
- • Steam-Naphtha Reforming section.
- • Synthesis gas, Refrigeration and Process Air compression section.
- • Naphtha Tank farm including furnace oil storage facilities.
- • HP steam Production units
Education
Diploma - chemical engineering
Karnataka Polytechnic
MangaloreB.Sc - chemistry
kuvempu university
ShivamoggaSkills
- Fire Fighting
- Safety
- ISO 14001
- OHSAS 45001
- Look-Listen-Feel vigilance
- safety inspection
- MS-Office
- SAP
Languages
- Hindi
- Kannada
- Tulu
- English
- Hindi
- Kannada
- Tulu
Disclaimer
I hereby declare that all the above furnished details are true to the best of my Knowledge and belief.
Father's Name
Gopal
Personal Information
- Passport Number: R4690894
- Passport Expiry Date: 10/03/27
- Date of Birth: 07/23/95
- Nationality: Indian
- Marital Status: Unmarried
Timeline
Shift Supervisor
Mangalore Chemicals and Fertilizers Ltd.
02.2018 - Current
Field Operator at Ammonia plant
Mangalore Chemicals and Fertilizers Ltd.
07.2013 - 02.2018
Diploma - chemical engineering
Karnataka Polytechnic
B.Sc - chemistry
kuvempu university