Rajan Singh

Technology: Wonderware SCADA, Codesys PLC,RS Logix, Sensors-pH,Conductivity,DO etc

Major Projects: New digital products development for Pharma Manufacturing- Smart Mixer, Integrated Perfusion Bioreactor(IPB), Cell Retention System (CRS)

An American Life science and biotechnology company, which provides products and Solutions to global clients for Pharma Manufacturing & Bioprocessing i.e. Bio-reactors.

• Professionally interacted with global clients to assess business requirements needs and provide excellent service.
• Our team developed Software and Hardware solutions that allows customers to deliver sustainable performance with flexibility and agility to address evolving market requirements.
• Implemented, configured and tested applications for accurate alignment with project standards.
• Gave demos to clients and customers of fulfilled system requirements.
• Ensured 21CFR Part11 requirement standards for computerized systems.
• Ensure product compliance with industry standards like ISA 95 /ISA 88
• Determined proper methodologies and procedures to use based upon project specifications.
• Developed, configured and tested applications for accurate alignment with project standards.
• Monitored employee tasks, evaluating information processing and performance to gauge business functions and inefficiencies.
• Quickly learned new skills and applied them to daily tasks, improving efficiency and productivity.

Technology: Wonderware MES, SCADA, PLC, ThingWorx IIoT

Major Projects: (Confidential) Provided solutions to Multiple Fortune 500 manufacturing customers, operating in a variety of industries including Food & Beverage, Consumer Packaged Goods (CPG), Pharma, Bio Processing, Discrete Assembly, Aerospace & Defense, Power Generation, Metals and Automotive.

Client: Callisto Integration (A reputed industrial Manufacturing and Factory Automation Solution provider)

• Formed and Lead a team to provide end to end Testing solutions for Manufacturing Applications created on Wonderware MES platform for various industry clients operating globally.
• Offered friendly and efficient service to all customers, handled challenging situations with ease.
• Created plans and communicated deadlines to ensure projects were completed on time.
• Quickly learned new skills and applied them to daily tasks, improving efficiency and productivity.
• Evaluated performance and policies against metrics.
• Designed and prepared technical reports, studies and related documentation.
• Led corporate-wide initiatives to help guide enterprise and business level goals.

Major Projects: OTS (Operator Training Simulator)-Foxboro/IA DCS, Triconex PLC, DynSim Wonderware System platform, Wonderware Historian, SimSci APC.

Clients: Schneider Electric/Invensys/Aveva ; Pfizer Inc. ; AbbVie Inc.

• Involved in gathering enhancement and change requirements and understanding of impact on system during BAU (Business as Usual) phases.
• Worked with the development and business analysis teams to develop acceptance test plans for new products and new functionality on existing products.
• Responsible in enhancing the product by implementing CR, TR and R&D stories, following SCRUM.
• Develop and improve Standard Operating Procedures (SOPs) related for manufacturing process automation.
• Author Recipes for drug (Pharma) manufacturing and providing standard work instructions.
• To develop process control logic, Functional Block Diagrams & Sequence logic Programming.
• Creative skills to develop HMI graphics using InTouch and Fox view applications.
• Work in Agile environment for DCS system product development.
• Set-up test platforms for Invensys Foxboro I/A DCS, FCS ArchestrA system, InTouch HMI and Triconex Safety system, Rockwell-FTPS MES and POMSnet MES.
• Work on DCS station programs and process in simulated environment as per OTS departmental procedures.
• Ensuring of 21CFR Part11 requirement standards for computerized systems and Computer system validation concepts.
• Provide simulation solutions for: Foxboro/IA DCS, FCS270/280 & ZCP280 controllers, Triconex PLC.
• Work on integration of DynSim suite with existing automation products of Invensys and Schneider electric.
• Broadened improvement initiatives, troubleshooting problems for corrective action.
• Evaluated diverse organizational systems to identify workflow, communication and resource utilization issues.
• Authored detailed work plans to meet business priorities and deadlines.

Major Projects: Ovation DCS, APC, TCI, ISB, SPO, Data Historian, Hardware Controllers- OCR400/1100 and various type of field I/O modules

Job Responsibilities

• Involved in gathering enhancement and change requirements and understanding of impact on system during BAU (Business as Usual) phases.
• Work with the development and business analysis teams to develop acceptance test plans for new products and new functionality on existing products.
• Preparation of Software Validation Test Procedures (SVTPs), Test Records (TRs) and Documents.
• Set-up of test platforms for Emerson DCS system and supporting software like APC, SPO, ISB, OPC, TCI etc.
• Installation and up gradation of software and hardware in the validation lab.
• Test and Verify Operator functions according to SVTPS & freelance: Signal Diagram, Graphics, Alarm, Point information, Point review & trends etc.
• Wrote and optimized test cases to maximize success of manual software testing with consistent, thorough approaches.
• Proposed development and testing improvements to positively impact usability, function and performance.
• Follow-up with R&D team in bug fixing through SDR (System deviation report) system & weekly meetings and validate the corrections.
• Follow up with Development team and give ideas to enhance quality & features of product.
• Tracking of released products through field alert system.
• Quality and Continual improvement: Maintaining validation lab with all running versions setups of Ovation systems, Updating of MS/Solaris patches (monthly basis), Updating Antivirus Patches, Updating Ovation patches on requirements basis. To find out the best way of testing (readymade solution) to minimize to project life cycle (part of continual improvement).
• Effectively interacted with global teams regarding software defects and functionality issues, working closely to develop innovative solutions.