RAJA RANADEEP KUMAR BAGADI
Assistant Manager- Quality
Visakhapatnam, Andhra Pradesh
Summary
Proactive manager with demonstrated leadership abilities, strategic planning expertise and problem-solving acumen. Assists senior managers with accomplishing demanding targets by encouraging staff and coordinating resources. Methodical and well-organized in optimizing coverage to meet operational demands.
Overview
6
6
years of professional experience
2
2
Certifications
3
3
Languages
Work History
Assistant Manager- Quality
Patil Rail Infrastructure Pvt. Ltd.
04.2024 - Current
- Supervised day-to-day operations to meet performance, quality and service expectations.
- Improved customer satisfaction by addressing and resolving complaints promptly.
- Developed strong working relationships with staff, fostering a positive work environment.
- Promoted teamwork within the workplace by encouraging collaboration among staff members on various projectstasks.
Senior Quality Engineer
Patil Rail Infrastructure Pvt.Ltd.
04.2023 - 03.2024
- Developed comprehensive quality assurance plans, ensuring compliance with industry standards and regulations.
- Optimized inspection methods for decreased downtime while maintaining strict adherence to quality requirements.
- Mentored junior engineers on best practices in quality engineering, fostering a culture of excellence within the team.
- Preparation & approval of QAP by RDSO as & when required.
- Overall Quality Control & Quality Assurance of Flash Butt Welding Plant.
- Pre-weld & Post-weld Dimensional Inspection.
- USFD Inspection.
- Performing & monitoring Destructive & Non-Destructive tests (Hardness, Transverse, Macro, Micro & Fatigue) of samples as per RDSO specifications & production test frequency/requirements.
- Preparation of Daily Progress Reports & Quality Progress Reports on regular basis.
- Production Entries In SAP.
- Quality Release In SAP.
- Supervision during unloading of Free Rails at Plant from Wagons.
- Supervision during loading of 130 & 260 meter rail panels at loading rake from Plant.
- Checking & continuous monitoring of Health Certificate of Flash Butt Welding Machine & the calibration certificates of mandatory instruments/equipments.
- Preparing Tolerance & USFD reports as per readings noted during inspection.
- Communicating with client while visiting sites as & when required.
- Sorting of second hand free rails as per their weldability.
- Maintaining all registers to keep them up to date etc.
- To Observe operations to verify workflows and processes complied with
safety regulations. - To Prepare and submit reports to supervisors on product malfunctions and corrective actions.
- To Improve durability, reliability and quality of flash butt welds of rails by conducting thorough quality assessments.
- To Improve operational efficiency by closely monitoring team productions and identifying inefficient processes.
- To Conduct thorough quality assessments to determine if products met
company's high-quality standards. - To investigate into quality-related issues, determining defects' root causes and implementing preventive measures to eradicate identified problems.
- To Amplify productivity by monitoring team activities and identifying areas for improvement.
- To Submit quality audits and accreditation applications and enforced
established standards to keep production processes in check. - To Work with cross-functional teams in refining and improving product
features to generate ideas for new functionality. - To Sample products and use meticulous attention to detail to spot flaws in products.
- To Cultivate strong customer relationships to gather and define requirements to deliver customer-centric solutions.
- To Investigate and flag products and production defects by checking sample products and manufacturing processes.
- To Check and record incoming raw materials, to verify quality against
established specifications and to update inventory systems with new
quantities. - To Compile and process defect data to diagnose production issues and
assess trends in failed products. - To Utilise measuring equipments, testing kits and computer software in
analysing product samples for impurities, contamination or defects. - Active member in quality circle meeting and implementation of various manufacturing excellence tools like KAIZEN, 5S and Waste elimination.
Quality Engineer
Patil Rail Infrastructure Pvt. Ltd.
04.2020 - 03.2023
- Implemented process improvements based on Lean Six Sigma methodologies, resulting in reduced waste and increased efficiency.
- Reduced production defects by designing and executing comprehensive quality control processes.
- Improved durability, reliability and quality of flash butt welds of rails by
conducting thorough quality assessments and recommending changes. - Prepared and submitted reports to superiors on product malfunctions and corrective actions.
- Conducted thorough quality assessments to determine if products met
company's high-quality standards. - Closely observed operations to ensure workflows and processes complied with safety regulations.
- Improved operational efficiency by closely monitoring team productions and identifying inefficient processes.
- Submitted quality audits and accreditation applications and enforced
established standards to keep production processes in check. - Cultivated strong customer relationships to gather and define requirements to deliver customer-centric solutions.
Graduate Engineer Trainee
Patil Rail Infrastructure Pvt.Ltd.
07.2019 - 03.2020
- Assisted senior engineers in the preparation of proposals, presentations, and reports for clients and stakeholders.
- Assisted in developing customized engineering solutions tailored to specific client requirements, ensuring optimal performance and client satisfaction.
- Performed detailed analyses of engineering data to identify areas of improvement.
- Participated in training programs to continuously improve skills and stay current with emerging trends in the field.
- Maintained accurate records of all relevant project information for easy reference during future endeavors.
- Supported continuous improvement initiatives by analyzing processes, identifying inefficiencies, and proposing effective solutions.
- Increased client satisfaction by delivering high-quality work on time and within budget constraints.
- Monitored projects to determine areas and processes needing improvement.
- Worked closely with engineers on plant.
- Estimated materials costs and sourcing requirements for project feasibility.
- Assisted with coordination of new equipment installation and implementation.
- Evaluated quality control processes and made recommendations for improvements in quality control.
- Worked closely with engineers and assisted with testing of Rail weld products.
- Developed comprehensive engineering documents for the project.
Education
MBA - Finance
School of Distance Education, Andhra University
Visakhapatnam, Andhra Pradesh, India 04.2001 -
Bachelor of Technology - Mechanical Engineering
ANITS, Andhra University
Visakhapatnam, Andhra Pradesh, India 04.2001 -
Intermediate -
Sri Chaitanya Junior College
Visakhapatnam, Andhra Pradesh, India 04.2001 -
SSC -
Bhashyam Public School
Visakhapatnam, India 04.2001 -
Skills
Proficient in preparing Quality Assurance Plan, making corrections in QAP according to RDSO observations & taking approval of QAP by RDSO
Proficient in Destructive (DT) & Non Destructive (NDT) Testing like Transverse Load Test (TLT), Hardness Test (BHN), Macro Examination, Micro Examination, Fatigue Test etc
Overall Quality Control & Quality Assurance of Flash Butt Welds of rails
Quality Inspection on Pre-weld & Post-weld Dimensional Tolerance of Flash Butt Welds of Rails
Inspection of Ultrasonic Flaw Detection Test (USFD) on Flash Butt Welds of Rails to ensure quality standards
Production Entries in SAP
Production & materials Quality Release in SAP
Preparing Daily Progress Reports, Quality Progress Reports, Calibration Monitoring Sheets, Consumption Sheet of Consumables etc & reporting regularly to HOD
Regular monitoring of calibration status & health certificates of equipments & machines to comply with the highest quality standards
Experienced in conducting & handling RDSO Standardization of machines as & when required
Well aware of RDSO specifications of FBW machines, required instruments, dimensional tolerances & USFD & QAP related matters
Good customer relationships with railway clients, contractors & testing agencies
Handling & communicating with clients during client visits as & when required
Microsoft Office
Auto CAD, Siemens NX
Proficient in implementing the manufacturing excellence tools like 5S, KAIZEN, Waste Elimination etc
Certification
Special course on Ultrasonic Testing of AT & FB welds of rails from Research Design & Standard Organisation (RDSO), Lucknow.
Timeline
Assistant Manager- Quality
Patil Rail Infrastructure Pvt. Ltd.
04.2024 - Current
Senior Quality Engineer
Patil Rail Infrastructure Pvt.Ltd.
04.2023 - 03.2024
Quality Engineer
Patil Rail Infrastructure Pvt. Ltd.
04.2020 - 03.2023
Graduate Engineer Trainee
Patil Rail Infrastructure Pvt.Ltd.
07.2019 - 03.2020
MBA - Finance
School of Distance Education, Andhra University
04.2001 -
Bachelor of Technology - Mechanical Engineering
ANITS, Andhra University
04.2001 -
Intermediate -
Sri Chaitanya Junior College
04.2001 -
SSC -
Bhashyam Public School
04.2001 -
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