Dynamic Operations Engineer with a proven track record at S.R TURBO PVT.LTD., excelling in operational efficiency and root-cause analysis. Expert in managing ash handling systems, ensuring compliance with safety standards while leading teams to enhance productivity. Skilled in documentation processes, driving continuous improvement, and minimizing downtime through effective problem-solving.
* Operated and maintained ash handling systems (both fly ash and bottom ash) in a 3X660 MW supercritical thermal power plant.
* Ensured smooth and continuous operation of pneumatic and hydraulic ash handling equipment including ash slurry pumps,ESP hoppers, ash silo and compressors.
* Monitored DCS and field operations to maintain system efficiency, prevent blockages and coordinate timely ash evacuation.
* Conducted routine checks, troubleshooting and coordination with maintenance teams to minimize downtime and ensure environmental compliance.
* Complied with safety and environmental regulations related to ash disposal and handling operations.
* Managed daily operations to ensure smooth workflow and service quality.
* Coordinated between departments to improve operational efficiency.
* Assisted in implementing quality control measures and process improvements.
* Maintained documentation and reports related to operational performance.
* Handled BEE( Bureau of Energy Efficiency) certification processes for electronic companies entering the Indian market.
* Managed end-to- end certification workflow,including application tracking, issue resolution and communication support.
* Maintained consistent high quality performance in the ash handling system, ensuring the smooth efficiency operation of ash removal processes with minimal interruption or defect.
* Monitored and validating the performance of ash handling equipment including crushers, pumps etc. ensuring all the system operated well.
* Applied critical problem-solving skills to identify root causes of equipment malfunction and implemented corrective action to improve system reliability and quality of output.
* Ensured that all maintenance procedures meet or exceeded industry standards, helping to extend the lifeline of key equipment and reduce the risk of defects or breakdown.
* Perform routine and detailed inspection of ash handling components, identifying areas for improvement ensuring compliance with both quality ans safety standards.
* Responsible for the operation and maintenance of the ash handling system, including pneumatic and mechanical ash transport system, ensuring smooth and efficient ash removal from bottom area.
* Diagnosed and resolved operational issues related to ash handling system, including crushers and ash silo ensuring minimal downtime and continuous plant operation.
* Conducted regular inspections, preventive maintenance and condition monitoring of ash handling equipment, reducing the risk of unexpected breakdowns and improving equipment life.
* Coordinated planned shutdown for the ash handling system, ensuring all maintenance activity were performed on time and within budget, minimizing production interruption.
* Led a team of technician in daily operations, delegating tasks, ensuring safety protocols were followed and maintaining high productivity levels within the department.
Continuous Improvement: Worked closely with the engineering team to suggest improvement in ash handling processes resulting in enhanced system efficiency and reduced operational costs.
* Ensured adherence to environmental and safety regulations, maintaining compliance with local and national standards related to ash disposal and plant emission.