Rajeev Kumar Mahawar
Gurgaon, Haryana,HR
Summary
Customer-oriented. Meticulous leader and strategic planner. Dedicated to streamlining operations to decrease costs and promote organizational efficiency. Ready to help team achieve company goals.
Overview
22
22
years of professional experience
Work History
General Manager - Operations
Blackberrys Group
09.2017 - Current
- Company Overview: Leading Men's wear brand - Gurugram, Haryana
- Manufacturing-Head of all units
- Unit #1/2 : Coat-suit manufacturing unit producing 4 lacs Suits/Jackets per annum (Products: 5-pc Suit/3-pc Suit/2-pc Suit/Casual Jackets/Urban Jackets/Sleeve-less Jackets)
- Unit # 3 : Casual and Formal Trousers manufacturing unit producing 1.2M Trousers/annum and Formal Shirts 3L units per annum
- Responsible to meet Budgeted Cost per piece and OTIF
- Managed budget implementations, employee reviews, training, schedules, and contract negotiations.
- Achieved 'Green-channel certification' for consistent good quality
- Maximized operational excellence mentoring personnel on management principles, industry practices, and company procedures.
- Introduced new methods, practices, and systems to reduce turnaround time
- Drove year-over-year business growth while leading operations, strategic vision, and long-range planning
- Trained and guided team members to maintain high productivity and performance metrics
Functional Lead of Production
PT. Ungaran Sari Garments
08.2016 - 06.2017
- Company Overview: Busana Apparel Group - Ungaran, Indonesia
- Handled a unit of 21 production lines producing 2.0 million ladies wear garments per annum
- Products: Dress/Tops/Skirts
- Buyers: J.Crew, J.Jill, PVH CKJ, Tommy Hilfiger, Talbot, Ann Taylor, Lucky Brand, LL Bean
- Demonstrated leadership skills in managing projects from concept to completion
- Exercised leadership capabilities by successfully motivating and inspiring others
- Worked effectively in fast-paced environments
- Organized and detail-oriented with a strong work ethic
- Busana Apparel Group - Ungaran, Indonesia
DGM-Production
Blackberrys Group
03.2007 - 07.2016
- Company Overview: Leading men's wear brand - Gurugram, Haryana
- Handled Casual and Formal trousers manufacturing unit producing 1.3M trousers/annum
- Responsible to meet OTD and OTIF
- All planning regarding production, cutting, finishing, quality with management boards every weekend to meet business targets
- Implemented SOP with quality assurance team to ensure timely & routine inspection at different stages of production to reduce DHU%
- Evaluating efficiency & costing of each line, floor, and factory
- Annual capacity planning of factory and making the budget of each financial year
- Demonstrated creativity and resourcefulness through the development of innovative solutions
Production Manager
Gini & Jony
10.2006 - 02.2007
- Handled kids wear manufacturing unit producing 6L garments per annum
- Brands handled: G&J, Palm Tree, and LEVI'S
- Managed continuous improvement initiatives to drive gains in quality, flow, and output
- Estimated labor requirements to support anticipated workload
- Prepared and maintained production reports and personnel records
- Enforced health and safety protocols to promote safe working environment
Production Manager
Modelama Exports
09.2005 - 09.2006
- Micro production planning for 4 production lines (daily average production of 1600 pieces with 200 operational machines in 8 hours)
- Brands handled: GAP, Old Navy, K.D.C, Lane Bryant, and J.Jill
- Approving thread average and trims averages e.g Laces, piping, net, etc
- Coordinating with buying houses people for status updating of styles
- Coordinating with merchandisers for all kind of approvals like fabric lots, FPT, GPT, wash care labels, buttons, thread
- Reviewed work for quality and compliance with company standards and design specifications
Assistant Production Manager
Orient Fashions
09.2003 - 08.2005
- Handled latest technology in production like U.S based INA FLASH SYSTEM of U.P.S (Unit Production System)
- Got trained under technician from Indonesia (Twin star group) & U.S (Tukatech group)
- Got trained under technician from South Africa for PROSMV & PROMAN software
- Brands handled: TARGET, MAY & COMPANY, J.C.PENNY, COLBY, GAP
Merchandiser
Shivam Exports
05.2003 - 08.2003
- Close coordination with pattern master to make samples and get inspected from buying house QA
- Worked on averages
- Maintained style files with complete details like GPT, FPT, Mini-marker, Tech-pack, etc
Education
MBA - Operations Management
IIM-C
Kolkata, India08.2024
Post- Graduation Diploma - Garment Manufacturing Technology
National Institute of Fashion Technology
05.2003
B.Tech - Textile Technology
Manikya Lal Verma Textile Institute
Bhilwara, Rajasthan01.2000
Skills
- Lean Six Sigma Black Belt
- Fashion
- Garments Manufacturing
- Textiles Technology
- Plant operations
- Supply chain management
- Inventory Management
- Production Planning
- Quality Control
- MSME Competitive Lean
- Profit
- Budgeted Cost per minute
- Garments operations
- Financial operations
Accomplishments
- Played lead role with PWC team while implementing cost center and work center in SAP.
- Leading MCLS (MSME Competitive Lean Scheme).
- Lean Six Sigma Black Belt.
- Certification in APEX (Achieving Professional Excellence).
- Part of Leadership team - Inventing the Future (Vanto Group).
- Won best award for diploma project at NIFT.
- Won best student award for consecutive 6 years.
- Won cricket championship at state level organized by BITTS, Pilani.
Languages
Hindi
English
Bhasa Indonesian
Personal Information
- Passport Number: K7277537
- Date of Birth: 06/16/78
- Gender: Male
- Marital Status: Married
Certification
- Six Sigma Certification Black Belt - KPMG
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
General Manager - Operations
Blackberrys Group
09.2017 - Current
Functional Lead of Production
PT. Ungaran Sari Garments
08.2016 - 06.2017
DGM-Production
Blackberrys Group
03.2007 - 07.2016
Production Manager
Gini & Jony
10.2006 - 02.2007
Production Manager
Modelama Exports
09.2005 - 09.2006
Assistant Production Manager
Orient Fashions
09.2003 - 08.2005
Merchandiser
Shivam Exports
05.2003 - 08.2003
Post- Graduation Diploma - Garment Manufacturing Technology
National Institute of Fashion Technology
B.Tech - Textile Technology
Manikya Lal Verma Textile Institute
MBA - Operations Management
IIM-C
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