Rajeev Nair
Chennai
Summary
Dynamic Professional with 18+ years of global experience in driving digital transformation and operational excellence across the automotive sector. Proven leader in managing large, cross-functional teams to successfully execute ERP, MES, WMS, QMS, EDI, and industrial automation projects worldwide. Expertise in overseeing full project lifecycles—from strategic planning to execution—with a keen focus on Industry 4.0, MES, and RPA solutions. Demonstrated ability to optimize processes, reduce costs, and align technology innovations with business objectives. Renowned for building and managing high-performing shared service centers and delivering scalable solutions that support long-term growth and continuous improvement.
Overview
19
19
years of professional experience
Work History
Senior Manager - Enterprise Systems
Johnson Electric
10.2021 - Current
- Built and led high-performing teams in MES, ERP, and EDI, driving operational excellence and seamless integration of enterprise systems.
- Spearheaded digital transformation projects, implementing innovative technologies and processes to streamline operations and achieve business objectives.
- Executed strategic initiatives such as vendor consolidation and contract renegotiation, resulting in significant cost savings and enhanced vendor management.
- Established Chennai Center as a Global Shared Services hub, delivering centralized, scalable support across global operations.
- Provided strategic leadership by aligning departmental activities with organizational goals, fostering innovation and continuous improvement.
Manger - Global MES and RPA
Visteon Technical and Services Centre
01.2015 - 10.2021
- Led MES operations globally, implementing solutions across 11 plants to standardize processes and drive efficiency.
- Managed end-to-end RPA initiatives, including 3-way invoice matching, reducing manual efforts and enhancing financial accuracy.
- Executed strategic EDI and automation projects, improving data exchange and streamlining global supply chain workflows.
- Directed cybersecurity initiatives for MES and RPA systems, ensuring compliance with global security standards and safeguarding critical infrastructure.
- Provided leadership in training and development, coaching global teams on system implementations and best practices for MES and RPA innovation.
APAC Lead MES
Visteon Technical and Services Centre
01.2013 - 01.2015
- Led MES implementations across 7 Asian plants, delivering customized solutions that enhanced production efficiency and met global standards.
- Managed and mentored the development team, fostering collaboration and driving innovation in MES deployments.
- Oversaw project management for multiple concurrent MES projects, ensuring timely delivery and resource optimization aligned with business goals.
- Monitored staff performance through hands-on leadership, engaging with teams to uphold quality and performance standards.
- Conducted site visits to evaluate service levels, ensuring compliance with global standards and identifying process improvement opportunities.
Engineer – Advanced Manufacturing & manufacturing systems
Visteon India Pvt Ltd
01.2008 - 01.2012
- Specialized in automation technologies for electronics manufacturing, focusing on SMT processes to enhance production efficiency and quality.
- Automated manufacturing workflows, improving precision and minimizing manual intervention in automotive electronics assembly lines.
- Collaborated with cross-functional teams to develop advanced manufacturing processes for leading automotive systems manufacturers.
- Provided technical expertise in process optimization and troubleshooting, improving production cycle times in high-demand environments.
- Drove continuous improvement by integrating new technologies and automation solutions to meet evolving industry standards.
Maintenance Facilitator
Lucas TVS Pvt ltd
01.2006 - 01.2008
- Managed routine maintenance and repairs of manufacturing equipment, ensuring minimal downtime and optimal performance in a fast-paced environment.
- Oversaw facility maintenance, ensuring compliance with safety protocols to promote a safe and efficient workplace.
- Coordinated with external vendors and contractors for equipment servicing and facility management as part of site administration.
- Troubleshot and resolved technical issues related to equipment performance in collaboration with the operations team.
- Supported process improvement initiatives by identifying opportunities to enhance equipment reliability and facility operations.
Education
BTech - Engineering Technology - Engineering
BITS
Pilani, India08.2024
Diploma in Electrical and Electronics Engg - Electrical And Electronics
DOTE
Chennai03.2006
HSC -
MSBSHE
Boisar01.2003
SSC -
MSBSHE
Boisar01.2001
Skills
- Reporting oversight
- Strategic Planning
- Resource Allocation
- Talent Development
- Budget Oversight
- Data Analytics
- Organizational Development
- Operations Management
- Warehousing functions
- Reporting management
Accomplishments
- Architected and implemented the MES system, CIMple, in 11 global manufacturing plants at Visteon.
- Led critical projects for Placement machines interface, including ASM, Panasonic, and Assembleon.
- Developed Volkswagan part registration system, Fazit.
- Introduced AI/ML and IoT for Industry 4.0 initiatives.
- Replaced ITAC in 6 sites, saving $1 million in costs.
- Created equipment-specific interfaces, improving quality and reducing costs.
- Developed Vmaint MES system for plant maintenance on Android tablets.
Languages
English
Bilingual or Proficient (C2)
Hindi
Bilingual or Proficient (C2)
Tamil
Bilingual or Proficient (C2)
Malayalam
Bilingual or Proficient (C2)
Timeline
Senior Manager - Enterprise Systems
Johnson Electric
10.2021 - Current
Manger - Global MES and RPA
Visteon Technical and Services Centre
01.2015 - 10.2021
APAC Lead MES
Visteon Technical and Services Centre
01.2013 - 01.2015
Engineer – Advanced Manufacturing & manufacturing systems
Visteon India Pvt Ltd
01.2008 - 01.2012
Maintenance Facilitator
Lucas TVS Pvt ltd
01.2006 - 01.2008
BTech - Engineering Technology - Engineering
BITS
Diploma in Electrical and Electronics Engg - Electrical And Electronics
DOTE
HSC -
MSBSHE
SSC -
MSBSHE
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Personal Information
- Passport Number: Z4851066
- Date of Birth: 01/28/1986
- Gender: Male
- Nationality: Indian
- Marital Status: Single
References
Available upon request
Training
- Completed advanced technical training in ABB Robotics, Allen Bradley PLC/HMI programming, and NI LabVIEW for automation and control systems.
- Trained in hydraulics and pneumatics systems, with hands-on experience in troubleshooting and flow line management.
- Certified in Lean Manufacturing, Total Productive Maintenance (TPM), and problem-solving methodologies, driving operational excellence.
- Gained expertise in quality management systems (QS 9000, TS 16949, ISO 14001) and environmental management.
- Experienced in 3C, 5S, and other continuous improvement techniques for optimizing workplace efficiency
Areas of exposure
- Enterprise Systems (ERP & MES): Extensive experience with ERP platforms (QAD, Oracle, MS Dynamics) and MES systems for warehousing, product traceability, maintenance, and logistics.
- Global Implementation & Strategic Alignment: Expertise in aligning system capabilities with business objectives, driving successful implementations in diverse global manufacturing environments.
- Technical & Process Optimization: Skilled in conducting technical analyses to optimize manufacturing processes and implement cost-effective solutions.
- Industry 4.0 & Digital Transformation: Proficient in leveraging AI, IoT, and automation to drive Industry 4.0 initiatives and enhance operational efficiency.
- Project Leadership & Delivery: Proven ability to lead large-scale projects, delivering innovative, scalable solutions on time and within budget.
- Cross-functional Leadership & Communication: Strong analytical, interpersonal, and communication skills, fostering collaboration across global teams and stakeholders.
Personal Information
- Passport Number: Z4851066
- Date of Birth: 01/28/1986
- Gender: Male
- Nationality: Indian
- Marital Status: Single
References
Available upon request
Training
- Completed advanced technical training in ABB Robotics, Allen Bradley PLC/HMI programming, and NI LabVIEW for automation and control systems.
- Trained in hydraulics and pneumatics systems, with hands-on experience in troubleshooting and flow line management.
- Certified in Lean Manufacturing, Total Productive Maintenance (TPM), and problem-solving methodologies, driving operational excellence.
- Gained expertise in quality management systems (QS 9000, TS 16949, ISO 14001) and environmental management.
- Experienced in 3C, 5S, and other continuous improvement techniques for optimizing workplace efficiency
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