Rajeev Kumar Verma
Mohali,Punjab
Summary
Senior Level Managerial Assignments ~ Manufacturing Operations ~ Production Planning ~ Quality Assurance ~Sustainability~ Preferred Industry: Automobile / Machine Manufacturing / Any Manufacturing Industry
Overview
17
17
years of professional experience
Work History
Manager – Operations & Sustainability
Mahindra & Mahindra Ltd. (Swaraj Foundry Division)
01.2011 - Current
- Handled the water neutrality project of Swaraj Foundry Division of Mahindra & Mahindra Ltd. and achieved the water positivity index as 2.14.
- Currently handling the project of Zero Waste to landfill project of Swaraj Foundry Division of Mahindra & Mahindra Ltd.
- Winner of Mahindra Group level Progressive Performer award for Sustainability.
- Winner of Mahindra Group level Award for carrying out best Energy conservation Project.
- Winner of Quality Sustainability award from Indian Society for Quality.
- DNV certified GRI professional.
- CII certified ISO 50001 internal auditor.
- Establish baseline to prepare sustainability strategy (ESG matrix).
- Prepare sustainability strategy and identification of sustainability projects.
- Capex approval, P.R. generation, follow up with asset management / sourcing team for release of purchase order, follow up with supplier for on time delivery, co-ordinate with maintenance team as well as supplier for timely erection and commissioning of equipment.
- Report GRI indicators as well as support the CFT for their timely reporting.
- Carbon & Water footprint calculation / monitoring and identification of opportunity for improvement.
- Support the central team in preparation of annual sustainability reports.
- Prepare training module and conducting awareness training through internal or external source.
- Identifying trends, best management practices, technology advancements and guiding principles for sustainability
- Facilitate Sustainability communication through data collection (Award application, report preparation, project-based write-up).
- Assist in preparation of Sustainability report with data collection, case study preparation etc.
- Study industries Sustainability best practices, benchmark and identify new projects for implementation.
- Facilitate/Conduct sustainability audits.
- Implement and monitor the sustainability initiatives at plant level.
- Implemented systems and processes in place for periodic data monitoring as per GRI standard.
- Preparation of EMS training module & conducting training.
- Guiding CFT in preparation of department level documents related with EMS.
- Plant level document preparation (AIA, Risk Assessment, Waste Inventory, Waste disposal SOP, EMS policy, Objectives, Life Cycle assessment, MRM, Management Program etc.)
- Conducting internal audit for EMS implementation.
- Coordinating external audit for EMS implementation.
- Attended Global Conference, Awards & Genentech Exhibition Focused on Sustainability - Environment, Climate Change organized by MSMECCII as a speaker on Circular Economy.
- Accomplished multiple tasks within established timeframes.
Asst. Manager - Casting SQA
Escorts Ltd. (Railway Equipment Division)
04.2010 - 01.2011
- Development of Cast Iron and Steel castings for Railway Braking System
- Development of foundry and machining sources
- Working closely with Supplier for improvement in quality and delivery.
- Getting patterns manufactured from existing sources and developing new pattern sources by suggesting process improvements.
- To ensure manufacturing Line does not STOP due to non-availability of Castings
- Plan and meet QCD (Quality, Cost & Delivery) targets
- Bagged PPAP approval for new development of components for alternate source/ new product.
- Comprehended internal & external customer needs and taken steps to address these supplier needs.
- Improvised to drive continuous reduction of rejection level of castings as well as developed Grey Iron &S.G.Iron Castings for Railway Braking System
Asst. Manager (Foundry)
Magma Mettcast Ltd.
12.2007 - 04.2010
- Successfully handled the Foundry Project as well as mapped the plant layout for smooth functioning of operations
- Managed a team of 30 people for successful installation & commissioning of Induction Furnace & Molding Line.
- Stellar at handing layout design of Fettling Shop, Pattern Shop & Laboratory.
- Accountable for capacity calculation, costing of products, manpower planning.
- Mapped the monthly indents for raw material and created monthly plan for production & dispatch.
- Prepared the quality analyses reports, continuous improvement programs and taken various corrective & preventive actions.
- Worked at the problem shooting areas basically in rejection control and addressed customer - complaints.
Education
M.Tech. in Environmental Engineering - Environmental Engineering
BIRLA INSTITUTE OF TECHNOLOGY & SCIENCE
PILANI06.2022
Post Graduate Diploma in Production and Operations Management - Operations Management
OHIO State University
OHIO01.2021
Advanced Post Graduate Diploma in Renewable Energy - Renewable Energy
TERI UNIVERSITY
New Delhi01.2019
M.B.A. - Production & Operations Management
Indian Institute of Planning & Management
New Delhi01.2017
B.Tech. - Mechanical Engineering
Thapar University
Patiala01.2010
Advanced Diploma - Foundry Technology
National Institute of Foundry & Forge Technology
Ranchi01.2001
Diploma - Production Technology
Government Polytechnic
Ranchi01.1999
B.Sc.(Hons.) -
L.S. College (B.R.A. Bihar University)
Muzaffarpur01.1995
12th (Science) -
L.S. College
Muzaffarpur01.1991
10th -
K.E. Inter College (B.S.E.B., Patna)
Samastipur01.1989
Skills
- Corporate Sustainability
- GRI Standards
- Environmental Impact assessment
- Environmental Management System
- Carbon footprint & carbon neutrality
- Water footprint & water neutrality
- Sustainability strategy
- Sustainability audit
- Zero waste to landfill
Projectshandled
- M/s Mahindra and Mahindra Ltd., Mohali, 2 years, Reduction in Power consumptionof Induction Furnace in Swaraj Foundry Division, 6 Team Members
- Mahindra & Mahindra Ltd., 1 year, Reduction in power consumption at plant level by carrying out various energy saving initiatives like LED lightings, Solar water systems, Energy efficient pumps and motors, Light pipes etc., 6 Team Members
- M/s Mahindra and Mahindra Ltd., Mohali, 2 years, Implementationof TPMin Swaraj Foundry Division, Zonal Leader ofJH Pillar & 5 S, 6 Team Members
- Mahindra and Mahindra Ltd., Mohali, 3 years, Modification in Design of Vibro-Charger in Melt Shop to reduce the Hazard of Burn in Melt Shop, 6 Team Members
- Magma Mettcast Ltd., Ludhiana, 3 years, Handled the entire foundry project including selection, finalisation and procurement of capital items, lay-out finalisation, erection & commissioning of Induction Furnace, Sand Plant and Moulding Line, 10 Team Members
- Porwal Auto Components Ltd., Pithampur (M.P.), Yield Improvement Projects of Automobile Castings of Grey Iron & S.G. Iron to reduce power consumption of Induction furnace.
- DCM Engineering Products, Ropar, Implementation of Total Quality Management (TQM) System
Professional Enhancements
- CII certified ISO 50001 internal auditor programme
- DNV certified GRI professional
- Mahindra Institute of Quality: Post Graduate Diploma in Operations management in association with OHIO State University
- Mahindra Institute of Quality: Accelerated Learning Program (ALP) in safety
- Mahindra Institute of Quality: Mahindra Green Belt (MGB), Quality Management Systems (Programme containing Basics of QMS, Seven QC Tools, Quality Circle, FMEA, Control Plan, SPC, MSA, DWM, etc.)
- Mahindra & Mahindra Ltd.: Conflict Management, Negotiation Skill, Quality Circle - Mahindra Yellow Belt, Collaborative Team Building, Seven Habits of Highly Effective Persons
Personal Information
Date of Birth: 08/16/76
Timeline
Manager – Operations & Sustainability
Mahindra & Mahindra Ltd. (Swaraj Foundry Division)
01.2011 - Current
Asst. Manager - Casting SQA
Escorts Ltd. (Railway Equipment Division)
04.2010 - 01.2011
Asst. Manager (Foundry)
Magma Mettcast Ltd.
12.2007 - 04.2010
M.Tech. in Environmental Engineering - Environmental Engineering
BIRLA INSTITUTE OF TECHNOLOGY & SCIENCE
Post Graduate Diploma in Production and Operations Management - Operations Management
OHIO State University
Advanced Post Graduate Diploma in Renewable Energy - Renewable Energy
TERI UNIVERSITY
M.B.A. - Production & Operations Management
Indian Institute of Planning & Management
B.Tech. - Mechanical Engineering
Thapar University
Advanced Diploma - Foundry Technology
National Institute of Foundry & Forge Technology
Diploma - Production Technology
Government Polytechnic
B.Sc.(Hons.) -
L.S. College (B.R.A. Bihar University)
12th (Science) -
L.S. College
10th -
K.E. Inter College (B.S.E.B., Patna)
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