RAJENDRA BHILARE
Mumbai,MH
Summary
A highly qualified Textile Quality Assurance specialist with more than 20 years of experience in Quality Control, Quality Improvement, Inline,DUPRO and FRI and Quality Management in Knits and Woven from Yarn to Garments. Also Home textiles and denims .Possess good communication and problem solving skills with Certified Lead Auditor of ISO 9001:2015, ISO 14001:2015 & Management Tools implementations. Team Management Monitoring, handling, training using the tools like MSA, AA , Calibration School .for development of Quality Assurance team to high efficiency and accuracy. Creating and sustaining such a working environment that fosters individual development opportunities and motivates for high performance among them.
Overview
24
24
years of professional experience
3
3
years of post-secondary education
3
3
Certifications
3
3
Languages
Work History
Quality and System Manager
Molmo Exports Ltd
Mumbai, Maharashtra
11.2019 - Current
- QMS EMS, announced Audits.,
- Certifications
- Quality Manual
- Setting up Individual and Company KPI
- Job Responsibilities
- Manage a team of Assistants and executives covering below responsibilities
- Responsible for all functions carried out in the department
- Lead all quality staff and GPQ,
- Ensure the Quality Products and Services
- To conduct a pre-production meeting
- For FMEA and Cost effective methods of production
- Assisting technicians with checking patterns/specification and garments construction, and make a final decision on quality according to company standards and requirements Also ensuring the sewing/stitching
- Workmanship is as per the standard sample
- Preparing and approving the Proto Sizeset, Salesman, PreProduction, Photoshoot, Archive and Shipment FIT and SEAL samples,
- Responsible for making CAP on Quality Issues
- Doing inspection to check the quality
- Follow up Pre- Final and Final inspection
- Handling final
- Inspection for Few Top buyers …
- To provide approval such as print, embroidery, wash & as per required by the buying house
- Management Representative of the Company for Quality Management System (ISO 9001:2015QMS)
- Maintaining and ensuring the Continual improvement of QMS
- Monitoring the performance, aptness and accuracy of the Work Procedures and Product and reporting to the Top Management
- Overlook Internal, Non Conformity ,Customer complaints & carry out statistical analysis on the data collected
- Ensure corrective action taken
- Preparing weekly QA report for Management Review Meeting
- Carry out internal Audits and facilitate the Management Review Meeting
- Lead The Technical and Process Audit
- Lead the development of PDCA culture by providing required leadership and active participation to overcome all short and long term quality related issues within the organization
- Quickly identified problem areas, diagnosed root causes and implemented corrective/preventative actions by effectively writing/ analyzing technical inspection reports and keeping careful records of results
- Implemented Four Point Inspection method, Setup Testing Laboratory independently as per requirement
- Responsible for product testing and in-house laboratory function
- Responsible to ensure product safety
- Improved the quality of production by implementing QS at different levels and increasing awareness in the working through regular training sessions
- Personally audit and hold direct team accountable for following the standard procedures set in the
- Group QA system
- Maintaining accessory store with proper BIN cards and FIFO system and Trim card per order and Buyer
- Visiting and Communication with the Suppliers if necessary regarding Quality /Environment /Safty issues
- Review Quality performance of the suppliers and support the Supply chain department for Supplier evaluation and ratings
- Collaborate with Customer Service Department to provide training on customers’ quality standards to
- QA / QC teams and all relevant functions; hold regular examinations to assess understanding
- Successfully implemented GOTS and OKTEX and ISO Certificates
- Resolved problems related to production with the help of Quality Circle System and TPM (Total
- Productive Management)
- 5 S and SQC tools
- Home and fashion textiles & Fashion Apparel Manufacturers (rayon and nylon, cotton and polyeste, Products :- Sportwear ,Ladieswear Kidswear , Woven Garments
- Check sample and mark comments to vendors for improvement,
- Ensure sample are made up to standard before sample dispatch
- Responsible for approval of all kinds of sample (Proto / Salesman / Size-set / PP / Shipment
- Sample)
- Working with foreign buyers compliance team to draw up Testing Protocol for different categories
- Meeting with key suppliers with data analysis for testing failure rate and failure points, setting up improvement objectives
- Organize training sessions with suppliers and factory,
- Meeting with Development and Production team by season
- Organize third party inspection and integrate new Quality Standards,
- Plan and manage production activities to ensure timely delivery,
- Provide technical support to solve various types of technical issues in production,
- Perform pre-production reviews, sample development, inline and final inspection,
- Maintain records and update procedures and working guidelines,
- Good Communicate vendors both English
Head QA
Unilliance Group Holdings Limited, Home Textiles export
Gazipur , Dhaka Bangladesh
05.2017 - 05.2019
- Gazipur, Bangladesh- TQM, and VP Processing
- (Fabric processing and Home textiles Manufacturing), Developed plant-wide quality control procedures which attained a 35% reduction in product re-work from yarn to packing
- Successfully established a final inspection procedure, resulting in every job being shipped 100% complete, on time, and matching all job specifications
- Developed a quality control system and trained personnel which produced high-end cabinetry and millwork
- Reestablished and streamlined the quality control division
- Successfully implemented GOTS & OEKO TEX , ISO 28000
- Built successful quality control program that significantly contributed to effective lab processes for
- IKEA, LIDL, H & M, Argos, Rusta, JD Williams & Otto Etc
- Quickly identified problem areas, diagnosed root causes, and implemented corrective/preventative actions by effectively writing/analyzing technical inspection reports and keeping careful records of results.
Manager
21St Century Textiles Ltd. Tanzania MetL Group
Morogoro, Morogoro Tanzania
09.2014 - 09.2015
- Fashion Textiles and Suiting
- QA, Successfully converted all jigger dyeing shade to CDR following PDS and PDPS method and also introduced Vat dyeing, reducing the cost substantially and increasing the productivity
- After reviewing the bleaching, dyeing and printing recipes, changed those to optimum consumption of chemicals and utilities thus reducing the load on ETP
- Reduced the process cost Marginally,
- Improved the quality of production by implementing QS at different levels and increasing awareness in the working through regular training sessions.
Manager QA and Technical
Cliftex Industries Ltd
Wattala , Colombo Srilanka
08.2013 - 08.2014
- Suiting and Home Textiles QA and Technical, the quality of production by implementing QMS at different levels in fabric processing and garment manufacturing
- Increasing awareness in the working through regular training sessions,
- After reviewing the bleaching, dyeing and printing recipes, changed those to optimum consumption of chemicals and utilities thus reducing the load on ETP
- Implemented Four Point Inspection method, Setup Testing Laboratory independently as per requirement
QA Manager
Gold Mohur Design
07.2011 - 03.2013
- Apparel Park (Future Group) Retail Garments, (Woven Shirts, Approval of dye lots, Pulling of PP samples, Green samples, testing samples etc
- Conducting Inspection at various stages such as DUPRO and Final Inspection.
Manager QA and System
Patodia SynTex Ltd
08.2005 - 07.2011
- Garments Export house : (Export oriented house Knitted
- Menswear kudswear ladieswear hoody Jackets), Designed and implemented Quality Systems at different levels of production
- Conducted In House inspection as per the AQL of buyers
- Follow up with vendors for Corrective action and preventive action plans
- Follow up of shipments in co-ordination with merchandising team.
Lab Technician
Century Textile and Industries Ltd
05.1996 - 07.2005
- Resolved problems related to production with the help of Quality Circle System and TPM (Total
- Productive Management)
- Core Member of Total Productive Management System (T.P.M.)
- Core Member of Quality Management system (ISO 9001-2000) Active member of Quality Circle.
Education
Diploma In Manmade Textile Chemistry - Textile Processing
SASMIRA
Mumbai 05.1993 - 05.1996
Skills
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Accomplishments
- Expertise in Quality Standardization, Textile testing, Inspection and Manufacturing
Certification
ISO 9001:2015 QMS Lead Auditor by BIS
Timeline
Quality and System Manager
Molmo Exports Ltd
11.2019 - Current
Six Sigma Lean Manufacturing Green Belt Professional IIBM
08-2018
Head QA
Unilliance Group Holdings Limited, Home Textiles export
05.2017 - 05.2019
ISO 14001:2015 EMS Lead Auditor by BIS
07-2016
ISO 9001:2015 QMS Lead Auditor by BIS
05-2016
Manager
21St Century Textiles Ltd. Tanzania MetL Group
09.2014 - 09.2015
Manager QA and Technical
Cliftex Industries Ltd
08.2013 - 08.2014
QA Manager
Gold Mohur Design
07.2011 - 03.2013
Manager QA and System
Patodia SynTex Ltd
08.2005 - 07.2011
Lab Technician
Century Textile and Industries Ltd
05.1996 - 07.2005
Diploma In Manmade Textile Chemistry - Textile Processing
SASMIRA
05.1993 - 05.1996
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