Rajendran Mani

• Developed, maintained, and optimized comprehensive BOMs for new and existing products, ensuring 100% accuracy in material specifications and revision control.
• Collaborated with cross-functional teams (Design, Manufacturing, Supply Chain) to validate BOM structures and support product lifecycle management.
• Streamlined BOM creation processes using PLM/ERP systems (G2B) to enhance traceability and reduce errors.
• Performed BOM audits and gap analysis to reconcile engineering data with production and procurement requirements.
• Managed multi-level BOMs for complex assemblies, improving configuration management and product build consistency.
• Led end-to-end ECN processes, including initiation, review, approval, and implementation of engineering changes for mechanical/electrical systems.
• Coordinated ECN impacts across manufacturing, quality, procurement, and suppliers to ensure seamless change integration.
• Analyzed engineering change impacts on cost, manufacturability, inventory, and supply chain before release.
• Ensured all engineering change documents complied with internal standards, regulatory requirements, and revision control guidelines.
• Department: Engineering Research and Development- SUPPLY CHAIN- PLM/CAE
• Technical Skills: Extensive Knowledge in Overall Vehicle Development throughout its various milestones, Hands on Experience in PLM Tools- G2B, MSOffice
• Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.

• Responsible for mass forecast and maintenance.
• Measure part level mass, vehicle function level and overall vehicle level mass and generate report with forecast plan.
• Co-ordinates the mass reduction and cost reduction activity and report to management for validation.
• Department: PLM

• Responsible for New Product Launch in ERP System using PLM through NPD Process from ECN.
• Responsible for preparing of PPAP technical Files – DHF (remediation and NPD), Design Verification and Validation files, BOM Verification Process and DFMEA for the components
• Responsible for Verification of Bill of Materials (BOM) and EBOM Linkages (Assembly).
• Responsible for Verification and Validation of Newly Created Codes for Raw Materials and Finished Goods in ERP systems.
• Responsible for reviewing and analyzing the creation and implementation of process flows as per Engineering Change Management - Route Creation, Operation Sequencing.
• Responsible for leading team of 5 Members and providing Trainings to New Entrants.
• Responsible for following up with buyers for Raw Materials and Finished Goods availability
• Responsible for Metrics Preparation for Defects identified in Change Order Processing (ECO)
• Good interaction with Cross Functional teams and Effective Team Handling Skills.
• Responsible for Order processing, Eligibility handling and distribution center ensuring the Product reaches to Right Place and at Right Time using SAP
• Department: Engineering Research and Development- SUPPLY CHAIN- PDM.
• Technical Skills: Extensive Knowledge in Overall Engineering Change Management & Supply Chain Process Flows, Hands on Experience in PLM Tools- Adaptiv, SAP, JDE, MS Office-Excel, Pareto, Metrics preparation
• Mentored junior engineers, contributing to their professional growth and overall team productivity.

• Responsible for Validation of BOM structures in PLM for new models, face uplifts, added starter programs and assess the BOM (Proto, Planning and Production) implementation to align as per Milestones.
• Responsible for Metrics preparation for representing weekly and monthly audits results along with counter measures to corporate office and discuss containment plans for defects in BOM.
• Responsible for creating new codes in ERP, Variant Configuration and to resolve plant BOM queries and supplier issues.
• Responsible for maintaining On-Time Delivery (OTD) and First Time Right (FTR) by clearing Non-conformity and Quality Concerns in performing BOM
• Responsible for Product Configuration Management by doing Variant Configurations as per Product Definitions and Procurement Strategy ensuring Right Parts to Right place at Right Time.
• Department: Engineering Research and Development- SUPPLY CHAIN- PLM/CAE.
• Technical Skills: Extensive Knowledge in Overall Vehicle Development throughout its various milestones, Hands on Experience in PLM Tools- G2B, MSOffice

Reduced production costs by implementing cost-saving measures in materials procurement and manufacturing processes.Material Master Prepared and Document Maintained for Create Bill of Material in ERP

• Create Part No with specification & Link to in-house Supplier, Customer for Transaction Purpose in ERP.
• Create Vendor list in Tool and link purchase goods for release PO and Material Purchase in ERP
• Create Type of Bill of Material and Verify the Production Line then Implement to Production Line.
• Prepare the Engineering Change Note (Engineering Part Spec Change) Document and conduct the meeting for share the details to all related department to smooth implementation changes.
• Monitoring Parts Development Activity with Supplier to Meet Timely Requirement.
• Conducting Project Related Interface with the Concerned Departments.
• Prepare the Prototype tool for Engineering Change Part by Trail and get approval from customer and the Implement at In-house and customer end.
• Reduced production costs by implementing cost-saving measures in materials procurement and manufacturing processes.
• Member in Cost Reduction and VA/VE.
• Department: NPD