RAJESH ATTADI
Hyderabad
Summary
Senior Mechanical Engineer with 11+ years of diverse experience in production, maintenance, and project engineering across manufacturing and industrial sectors. Proven expertise in Production Planning & Control (PPC), Total Productive Maintenance (TPM), Continuous Improvement (CIP), Lean Manufacturing, and Cost Optimization. Adept at leading large teams (25+ members including 5 Engineers) to achieve production targets by optimizing processes, reducing downtime, and implementing cost-saving initiatives. Recognized for technical depth, problem-solving, and the ability to drive operational excellence aligned with organizational goals.
Overview
11
11
years of professional experience
1
1
Certification
Work History
SR. Maintenance Engineer & Store Incharge
Exel Rubber Pvt Ltd.
Hyderabad
08.2021 - Current
- Estimated costs to repair machinery, equipment or building structures.
- Designed equipment to aid repair or maintenance of machines, mechanical equipment or building structures.
- Aligned and balanced new equipment after installation.
- Led preventive maintenance programs to ensure equipment reliability and safety.
- Prepare daily work schedules to ensure timely project completion.
- Collaborate on RFQ and PO documentation using Focus9 ERP software and generate monthly procurement reports.
- Oversee end-to-end procurement via Focus9 ERP, including requisition and order approval.
- Maintain Tube curing press up to 88”(300-400 Ton Capacity) and 40Ton vertical hydraulic presses including power packs.
- Troubleshoot machinery issues through weekly preventive and predictive maintenance plans,minimizing breakdowns and achieving cost savings.
- Conduct root cause analyses for equipment failures and deploy corrective action to improve reliability.
- Lead daily toolbox meetings with team to sustain machinery performance.
- Perform routine preventive maintenance on boilers,feed water pumps,safety valves,blowers and piping systems.
- Manage equipment upgrades,replacements modifications to boost performance,energy efficiency and cost reductions.
- Establish maintenance procedures,documentation and CMMS systems for record keeping.
- Inspect equipment,troubleshoot problems and prepare technical reports.
- Participate in IATF 16949:2016 audits, ensuring compliance, and executing corrective measures.
- Plan machinery maintenance as per checklist compute OEE,MTBF and MTTR calculations.
- Maintain 5 WHY analysis report for major breakdowns.
- Set up and operated machine tools to repair or fabricate jigs, fixtures or tools.
- Diagnosed and corrected mechanical problems using blueprints, repair manuals or parts catalogs.
- Updated maintenance logs and reports accurately, facilitating effective tracking and planning.
- Participated in the development and execution of energy-saving initiatives, reducing operational costs.
- Evaluated new technology and tools for potential application in maintenance operations, driving innovation.
Mechanical Project Engineer & Plant Maintenance Supervisor
Stallion Lion Pvt Ltd.
05.2017 - 05.2021
- Collaborated with cross-functional teams to enhance project alignment and efficiency.
- Coordinated and monitored assigned projects to achieve deadlines and objectives.
- Assisted in designing mechanical systems and schematics for greenfield facilities.
- Conducted calculations and load analyses for structural, piping, and equipment installations.
- Supported project planning and milestone tracking to ensure adherence to timelines and budgets.
- Aided in commissioning mechanical systems for compliance with design standards.
- Oversaw construction of 10.2MW steam turbine project, including auxiliary piping and structural work.
- Managed DG set exhaust pipeline installations at multiple high-profile locations.
Production Engineer
Matchwell Die Casters Pvt Ltd.
06.2014 - 05.2017
- Recommended and implemented quality enhancements for production processes, elevating product standards.
- Oversaw production activities, ensuring on-time dispatch of orders.
- Identified initiatives for productivity gains, cost reductions, and quality improvements.
- Managed training documentation for production procedures and work instructions.
- Monitored machine parameters daily to prevent issues and maintain product quality.
- Compiled and communicated daily productivity and dispatch reports across departments.
- Coordinated with die maintenance for timely supply, supporting uninterrupted production.
- Reduced in-house casting rejection from 11% to 3% through targeted initiatives.
Education
B.TECH - MECHANICAL
NOVA COLLEGE OF ENGINEERING AND TECHNOLOGY
ANDHARA PRADESH04-2014
10+2 - MPC
ANDHRA PRADESH BOARD
ANDHARA PRADESH03-2010
SSC - SSC
MUMBAI BOARD
AMBERNATH,THANE03-2008
Skills
- Production Planning & Control (PPC) Lean Manufacturing CIP & Kaizen
- Preventive & Predictive Maintenance TPM Implementation
- Root Cause Analysis (RCA) OEE, MTBF & MTTR Calculations
- Project Execution & Mechanical Commissioning
- Vendor & Procurement Management (ERP: Focus9)
- Welding Processes (SMAW, GTAW) Equipment Reliability
- IATF 16949:2016 Auditing & Compliance
- AutoCAD 2015 MS Office Suite
Certification
- STSDSD, Suraksha Marine, 10/12/19, 204026148190209
- STCW, Suraksha Marine, 07/12/19, 204026307190198
- Over Hauling in Finishing Mill in Wire Rod Mill, Visakhapatnam Steel Plant, 03/29/14, W1408PN03550-063
Languages
- English
- Hindi
- Marathi
- Telugu
Disclaimer
I hereby declare that the above mentioned information is true to the best of my knowledge and I bear the responsibility for the above mentioned particulars.
Addresses
8-3-228/316, Rahmant Nagar, Hyderabad, Telangana, 500045, 2106/4, Gautam Nagar, Dubhai Colony, Ambernath, Maharashtra
Personal Information
- Father's Name: Ram Laxman Rao
- Date of Birth: 12/12/92
- Nationality: Indian
- Marital Status: Married
Timeline
SR. Maintenance Engineer & Store Incharge
Exel Rubber Pvt Ltd.
08.2021 - Current
Mechanical Project Engineer & Plant Maintenance Supervisor
Stallion Lion Pvt Ltd.
05.2017 - 05.2021
Production Engineer
Matchwell Die Casters Pvt Ltd.
06.2014 - 05.2017
B.TECH - MECHANICAL
NOVA COLLEGE OF ENGINEERING AND TECHNOLOGY
10+2 - MPC
ANDHRA PRADESH BOARD
SSC - SSC
MUMBAI BOARD