Summary
Overview
Work History
Education
Skills
Certification
Languages
Disclaimer
Addresses
Personal Information
Timeline
Generic

RAJESH ATTADI

Hyderabad

Summary

Senior Mechanical Engineer with 11+ years of diverse experience in production, maintenance, and project engineering across manufacturing and industrial sectors. Proven expertise in Production Planning & Control (PPC), Total Productive Maintenance (TPM), Continuous Improvement (CIP), Lean Manufacturing, and Cost Optimization. Adept at leading large teams (25+ members including 5 Engineers) to achieve production targets by optimizing processes, reducing downtime, and implementing cost-saving initiatives. Recognized for technical depth, problem-solving, and the ability to drive operational excellence aligned with organizational goals.

Overview

11
11
years of professional experience
1
1
Certification

Work History

SR. Maintenance Engineer & Store Incharge

Exel Rubber Pvt Ltd.
Hyderabad
08.2021 - Current
  • Estimated costs to repair machinery, equipment or building structures.
  • Designed equipment to aid repair or maintenance of machines, mechanical equipment or building structures.
  • Aligned and balanced new equipment after installation.
  • Led preventive maintenance programs to ensure equipment reliability and safety.
  • Prepare daily work schedules to ensure timely project completion.
  • Collaborate on RFQ and PO documentation using Focus9 ERP software and generate monthly procurement reports.
  • Oversee end-to-end procurement via Focus9 ERP, including requisition and order approval.
  • Maintain Tube curing press up to 88”(300-400 Ton Capacity) and 40Ton vertical hydraulic presses including power packs.
  • Troubleshoot machinery issues through weekly preventive and predictive maintenance plans,minimizing breakdowns and achieving cost savings.
  • Conduct root cause analyses for equipment failures and deploy corrective action to improve reliability.
  • Lead daily toolbox meetings with team to sustain machinery performance.
  • Perform routine preventive maintenance on boilers,feed water pumps,safety valves,blowers and piping systems.
  • Manage equipment upgrades,replacements modifications to boost performance,energy efficiency and cost reductions.
  • Establish maintenance procedures,documentation and CMMS systems for record keeping.
  • Inspect equipment,troubleshoot problems and prepare technical reports.
  • Participate in IATF 16949:2016 audits, ensuring compliance, and executing corrective measures.
  • Plan machinery maintenance as per checklist compute OEE,MTBF and MTTR calculations.
  • Maintain 5 WHY analysis report for major breakdowns.
  • Set up and operated machine tools to repair or fabricate jigs, fixtures or tools.
  • Diagnosed and corrected mechanical problems using blueprints, repair manuals or parts catalogs.
  • Updated maintenance logs and reports accurately, facilitating effective tracking and planning.
  • Participated in the development and execution of energy-saving initiatives, reducing operational costs.
  • Evaluated new technology and tools for potential application in maintenance operations, driving innovation.

Mechanical Project Engineer & Plant Maintenance Supervisor

Stallion Lion Pvt Ltd.
05.2017 - 05.2021
  • Collaborated with cross-functional teams to enhance project alignment and efficiency.
  • Coordinated and monitored assigned projects to achieve deadlines and objectives.
  • Assisted in designing mechanical systems and schematics for greenfield facilities.
  • Conducted calculations and load analyses for structural, piping, and equipment installations.
  • Supported project planning and milestone tracking to ensure adherence to timelines and budgets.
  • Aided in commissioning mechanical systems for compliance with design standards.
  • Oversaw construction of 10.2MW steam turbine project, including auxiliary piping and structural work.
  • Managed DG set exhaust pipeline installations at multiple high-profile locations.

Production Engineer

Matchwell Die Casters Pvt Ltd.
06.2014 - 05.2017
  • Recommended and implemented quality enhancements for production processes, elevating product standards.
  • Oversaw production activities, ensuring on-time dispatch of orders.
  • Identified initiatives for productivity gains, cost reductions, and quality improvements.
  • Managed training documentation for production procedures and work instructions.
  • Monitored machine parameters daily to prevent issues and maintain product quality.
  • Compiled and communicated daily productivity and dispatch reports across departments.
  • Coordinated with die maintenance for timely supply, supporting uninterrupted production.
  • Reduced in-house casting rejection from 11% to 3% through targeted initiatives.

Education

B.TECH - MECHANICAL

NOVA COLLEGE OF ENGINEERING AND TECHNOLOGY
ANDHARA PRADESH
04-2014

10+2 - MPC

ANDHRA PRADESH BOARD
ANDHARA PRADESH
03-2010

SSC - SSC

MUMBAI BOARD
AMBERNATH,THANE
03-2008

Skills

  • Production Planning & Control (PPC) Lean Manufacturing CIP & Kaizen
  • Preventive & Predictive Maintenance TPM Implementation
  • Root Cause Analysis (RCA) OEE, MTBF & MTTR Calculations
  • Project Execution & Mechanical Commissioning
  • Vendor & Procurement Management (ERP: Focus9)
  • Welding Processes (SMAW, GTAW) Equipment Reliability
  • IATF 16949:2016 Auditing & Compliance
  • AutoCAD 2015 MS Office Suite

Certification

  • STSDSD, Suraksha Marine, 10/12/19, 204026148190209
  • STCW, Suraksha Marine, 07/12/19, 204026307190198
  • Over Hauling in Finishing Mill in Wire Rod Mill, Visakhapatnam Steel Plant, 03/29/14, W1408PN03550-063

Languages

  • English
  • Hindi
  • Marathi
  • Telugu

Disclaimer

I hereby declare that the above mentioned information is true to the best of my knowledge and I bear the responsibility for the above mentioned particulars.

Addresses

8-3-228/316, Rahmant Nagar, Hyderabad, Telangana, 500045, 2106/4, Gautam Nagar, Dubhai Colony, Ambernath, Maharashtra

Personal Information

  • Father's Name: Ram Laxman Rao
  • Date of Birth: 12/12/92
  • Nationality: Indian
  • Marital Status: Married

Timeline

SR. Maintenance Engineer & Store Incharge

Exel Rubber Pvt Ltd.
08.2021 - Current

Mechanical Project Engineer & Plant Maintenance Supervisor

Stallion Lion Pvt Ltd.
05.2017 - 05.2021

Production Engineer

Matchwell Die Casters Pvt Ltd.
06.2014 - 05.2017

B.TECH - MECHANICAL

NOVA COLLEGE OF ENGINEERING AND TECHNOLOGY

10+2 - MPC

ANDHRA PRADESH BOARD

SSC - SSC

MUMBAI BOARD

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