Rajesh Bonthu

• Design & Documentation Support for Client (ABB)
• Performs Qc of the final project submittals.(3D Models and 2D Drawings)
• Prepared detail engineering quotations for the projects.
• Prepared Design FMEA and FBDs for the team projects.
• Prepared detailed reports on updates to project specifications, progress, identified conflicts and team activities.
• Minimized resource and time losses by addressing employee or production issue directly and implementing timely solutions.
• Managed schedules, accepted time off requests and found coverage for short shifts.
• Tracked receipts, employee hours and inventory movements.
• Coached team members in techniques necessary to complete job tasks.

Design Support Project

• Started working on a new product line with GE as a client
• Design support for Automatic Transfer Switch NEMA rated Enclosures in creo 6.0.
• Creation of the 2D manufacturing Drawings in Creo 6.0
• Recreating the parts by using the tiff files available in windchill.
• Performing multiple revisions of the parts and release through CN.
• Data migration from local servers to the windchill common space.

NPI project- Team member in the Design of LV Switchgear

• Started working on a new project for Custom Power Products USA
• Design of Low voltage switch gear enclosure based on the given electrical SLDs.
• Design of base,structure, Doors & housing for a 8 sectioned switch gear.
• Design of copper bussing with the minimum clearances according to the UL standards.
• Creation of 2D manufacturing drawings, Sub assembly and top level assembly drawings.
• Creation of final assembly instructions.

NPI project- Team lead for the Design of a Waste management Machine

• To design a machine which converts our daily kitchen waste into natural fertilizer.
• Used creo 6.0 for the model creation and final manufacturing drawings.
• Selection of components like motors and drives.
• Vendor selection and management
• Prototype building.
• Testing and validation.

Other Projects

• Design and Manufacturing support for IP rated DB Panels.
• Design of DG sync Panel- Client NAVAL DOCKYARD VIZAG
• Design and manufacturing support for Remote control Panel- Client NAVAL DOCKYARD VIZAG
• Design and manufacturing support for IP rated industrial control panels.

● Understanding the basic concepts of Design & different Manufacturing process.

● Study of mechanisms & different types of heavy machinery related to Mining.

● Preparing part and Assembly models of Heavy Machinery using CREO PARAMETRIC 3.0.

● Preparing 2D manufacturing drawings using creo and release them for production.

● Generating Bill of Materials (BOM).

● Design finalization and validation

● Optimization of design where it is required.

● Solving technical related problems by Coordinating with the team.

Projetcs Worked

• HELIMS-High Energy Laser Integrated Mobile Station designed and manufactured for DRDO