Rajesh C

· Responsible for 100 % availability of press machines and assembly equipment for production of rotovators

· Production plan scheduling and delivery adherence- rotovators

· Statutory compliance- iso 9001, form 8, health certificate, fire license ,panchayat license, pcb- air &water consent& hazardous waste consent

· Frequent interaction with inspector of factories/ capex budgeting-roi

· Maintain production through sap mm module

· Purchase order/backflushing operations for production

· Conduction vsme meeting, orm as per plan.

· Implement new projects on time and lead the project team

· Responsible to reduce MTTR and Increase MTBF by innovative kaizen

· Oee,reliabilty maintenance

· Monitored employee performance and developed improvement plans.

· Implement Break through Kaizenamd arduino projects. implementing industrial projects related to 4.0 manufacturing

· New project implementation for production and signing off with sop

· Inputs to reduce ppm and rft loss in assemblyly line

· Kaizan,kanban,rft loss,six sigma and formation of cft team

· Spares& press tool calibraton and maintenance

· Eb billing, budgeting, energy saving, fire fighting & network system

· Billing &budgeting manpower of various contractor

· Conducting organizational review meets

· Presentation of 3w1h for loss of production

· Legal compliance and statutory web page maintenance for factory

· Lisoning with all government agencies – electricity , panchayat , factory inspector,fire,trade certificate from rto .

· Responsible for 100 % availability of CNC machine (starag heckert),radial&vertical drilling and assembly equipment for production

· Break down and pm activities in Siemens 840 di controlled 5 axes cnc.

· Plan to release preventive Maintenance Schedule to Unit Team leader and follow up to adhere the Plan

· Implement new projects on time and lead the project team

· Responsible to reduce MTTR and Increase MTBF by innovative kaizen

· Implement Break through Kaizen and oee analyser for machineries

· Devoted special emphasis to punctuality and worked to maintain outstanding attendance record, consistently arriving to work ready to start immediately.

· handling of 11kv,33kv substation and feeders

· cnc , lathes,welding,cranes,ovens,hvac,ets,stp,nitriding furnace, fork lifts,press machines

· Hydraulic torque and pneumatic torque tools service .

· 1000 kva transformer with tap changer

· Troubleshooting vacuum circuit breaker and air circuit breaker.

· operation and maintenance of:

o 40kva ups,160 kva ups

o 1.5 mw loersche wind mill test bench operation and maintenance

o generators (500kva,1010kva and 75 kva)

o 250, 63 cfm compressors (atlas copco)/ air dryers

o 135 kw pit furnace and process knowledge in stabilizing and gas nitriding process* induction heaters ,ovens,hydraulic tools

o Trane chillers-140 tone

o 2.8 mw /3.2 mw drive panels.

o trouble shooting and operation of all types of electrical stackers

o cranes 60 / 10 ton and20 / 10 ton (wmi make)

o 3ton and 5 ton electric fork liftsand stackers (linde ,baka&jungeinrich )

o knowledge ofISO 9001 and 14001 activities

o Graco semi automatic paint booth with hand held controller

o good knowledge in tracing electrical circuits in conventional drilling machines , surface grinding and wmw make lathesDemand controller installation , protective equipment installation

R3 inspection , liasoning with TNEB OFFICE FOR CHANGE IN DE

· Trouble Shooting and operating Of All Conventional m/cs,HMC (Praga 4-axis CNC with 60 tools in ATC Magazine) HMC (Deckel DC 40 - 4 axis CNC with 80 tools in ATC Magazine) and SBCNC Lathe with 12 tools in ATC (HMT ).

· Maintenance of radial drilling , vertical milling , deep hole drilling machines – hmt praga make

· Trouble shooting and operating of Material Handling Equipment like E.O.T cranes (5t,10/2t,20/10t,.60/10t ),jib cranes(1t , 2.5t) ,Semi portal cranes(3.5t)

· Attending B/D Maintenance of above machine tools and general shop floor equipment

· Trouble Shooting Knowledge in CNC System like SIEMENS 3M, 840C,840d, and HINUMERIK

· Trouble Shooting Knowledge in SIEMENS,ABB,REXROTH A.C Drives like 610, 611, 650.

· Operation and maintenance of 135 kw Pit furnace – 2 nos and process knowledge in Stabilizing and Gas Nitriding process.

· Operation of induction heaters,nitrogen plant ,ovens,automated washing pooth

· Trouble shooting and operating of pump house and compressors (63cfm,200cfm, Atlas copsco make)

· 3t & 5t Electric forklift, 3.8 t Diesel forklift(Godrej )and mechanical trolleys.

· Operating and trouble shooting of Diesel Generators in (75 KVA and 500KVA)

· Knowledge in operating and monitoring of 1000 KVA Transformer Sub-Station, Electrical distributor and cable lines

· Knowledge and Operating of STP, ETP and Drinking water RO plant.

Applied strong leadership talents and problem-solving skills to maintain team efficiency and organize workflows to meet any daily demand