Rajesh Jonnalagadda
Vijayawada
Summary
Results-driven professional with over 12 years of experience in project and maintenance management within the Electrical and Instrumentation domain of the blast furnace industry. Adept at leading complex projects and optimizing operational efficiency in large-scale industrial settings. Proven expertise in overseeing the commissioning, procurement, installation, testing, and maintenance of key systems in blast furnace operations, including the successful commissioning of a 5339m³ blast furnace at JVML, Vijayanagar. Demonstrated success in directing the installation and commissioning of Raw Materials Handling Systems (Stock House and De-Dusting System) and cross-checking engineering for various systems, including BLT, Furnace, Cast House, Hot Blast Stove, Slag Plant, Gas Cleaning Plant, and Water Treatment Plant. Experienced in estimating power requirements and aligning project deliverables with company objectives and goals. Committed to continuous learning and driving success through integrity, innovation, and collaboration.
Overview
11
11
years of professional experience
2
2
years of post-secondary education
4
4
Languages
Work History
Depute Manager-JVML Blast Furnace Project
JSW Vijayanagar Metallics Limited
12.2018 - Current
- Led and supported the operations for the construction and commissioning of the Blast Furnace, ensuring timely completion of project milestones
- Coordinated cross-functional teams, vendors, and contractors to meet quality, safety, and cost parameters
- Assisted in the design and optimization of operational processes within the Blast Furnace unit to increase efficiency and reduce operational downtime
- Supported in the preparation of project reports and presentations for senior management, offering insights and recommendations for improvement
- Played an integral role in overseeing plant operations, troubleshooting issues, and maintaining project timelines
- Initiated, coordinated, and managed all engineering activities within the project, ensuring successful execution within budget, on schedule, and in accordance with quality standards
- Evaluated fundamental engineering guidelines and ensured code compliance with industry standards for project execution
- Skilled in reviewing and finalizing PFDs and P&IDs to ensure compliance with project specifications and industry standards
- Prepared detailed calculations, technical drawings, test procedures, and conducted equipment selection to ensure project requirements were met efficiently
- Conducted comprehensive reviews of engineering designs, including motor data sheets, HT panels, VFDs, and transformers, ensuring compliance with project specifications and industry standards
- Managed BOM preparation, procurement, and installation of electrical panels, ensuring seamless integration and functionality
- Coordinated meetings, managed scheduling, ensured timely submission of deliverables, and proactively addressed outstanding issues to maintain project progress
- Analysed, managed, and mitigated risks associated with site activities, ensuring a safe and effective work environment
- Oversaw the planning and execution of shutdown jobs, as well as major and minor modifications, ensuring minimal disruption to operations and optimal system performance
- JSW Vijayanagar Metallics Limited (JVML) is a wholly owned subsidiary of JSW steel Limited (JSWSL)
- JVML is setting up an integrated steel plant of 5MTPA production capacity at Vijayanagar, Karnataka
Seniour Engineer – Blast Furnace (Electrical & Instrumentation)
Atibir Industries Co. Ltd.
05.2017 - 11.2018
- Responsible for overseeing shifts and ensuring the efficient operation, maintenance, and project execution for Blast Furnace-1 & 2 (2X312m³ volume), ensuring continuous plant productivity
- Provided critical support during the commissioning of the skip car VFD and servo drive systems, ensuring successful start-up and operational reliability
- Regularly monitored critical plant systems, including PLCs, UPS, transformers, and exhaust systems, ensuring they operate within optimal working conditions and comply with industry standards
- Planned and executed comprehensive PM activities and condition monitoring for electrical equipment, achieving 100% PM completion
- Ensured accurate tagging and parameter input for all instruments and equipment, including high/low alarm values, weight indicators, and PLC details, to maintain system integrity
- Ensured in setting parameters for microprocessor-based HT & LT Motor Management relays and hands-on experience with LT & HT switchgear systems
- Reviewed previous shift logs, diagnosed unresolved issues, and prioritized problems based on their criticality to production, ensuring swift resolution
- Collaborated with the operations team to address concerns, ensuring effective electrical maintenance services and alignment with operational needs
- Executed maintenance tasks according to defined checklists, documented operational complaints, spares consumption, and activities performed, ensuring compliance with SOPs
- Updated shift records in SAP, including spares consumption, breakdowns, corrective actions, and other relevant data as per operational guidelines
- Ensured strict adherence to the Permit-to-Work (PTW) and Lockout/Tagout (LOTO) systems, maintaining a zero-accident safety record
- Supervised a team of electricians, instilled good maintenance practices, and enforced safety protocols, fostering a safe and productive work environment
Electrical Engineer (Testing and Commissioning)
INNOVATIVE CONTROLS PVT. LTD
08.2014 - 04.2017
- Oversaw the erection, testing, and commissioning of HT/LT panels, transformers, and cabling
- Ensured that the erection was carried out according to the drawings provided by the Engineering Department
- Possessed in-depth knowledge of steel plants, particularly blast furnaces, SMS, and balance of plant systems, including coal handling, metal granulation plant, and cooling water systems
- Ensured that all site work adhered to safety norms and standards
- Managed proper and timely documentation for the Client, Consultant, Accounts Department, and Erection Vendors
- Prepared supporting documents for erection and supply invoices
Education
B.E. - Electrical & Electronics Engineering
Jawaharlal Nehru Technological University
12th Standard - undefined
Board of Intermediate Education
01.2006 - 01.2008
SSC - undefined
Board of Secondary Education
Skills
- Project Planning
- Budget Management
- Team leadership
- Decision-making
Disclaimer
I hereby declare that the information provided above is true to the best of my knowledge and belief.
Personal Information
- Father's Name: J. VENKATESWARA RAO
- Date of Birth: 02/21/91
- Gender: MALE
- Nationality: INDIAN
- Marital Status: Married
Timeline
Depute Manager-JVML Blast Furnace Project
JSW Vijayanagar Metallics Limited
12.2018 - Current
Seniour Engineer – Blast Furnace (Electrical & Instrumentation)
Atibir Industries Co. Ltd.
05.2017 - 11.2018
Electrical Engineer (Testing and Commissioning)
INNOVATIVE CONTROLS PVT. LTD
08.2014 - 04.2017
12th Standard - undefined
Board of Intermediate Education
01.2006 - 01.2008
SSC - undefined
Board of Secondary Education
B.E. - Electrical & Electronics Engineering
Jawaharlal Nehru Technological University
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