Summary
Overview
Work History
Education
Skills
Personal Information
Training
Job Objective
Certification
Timeline
Generic

RAJESH KUMAR C

Executive Manager/AGM-Plant Maintenance & Engineering
Mysore

Summary


Accomplished maintenance leader with 17 years of experience in automotive manufacturing, skilled at leading cross-functional teams and optimizing plant machinery for peak performance. Proficient in predictive maintenance techniques and TPM methodology practice with a significant achievement in reducing machinery breakdowns by 65 % over three years.High level of exposure in systems and strategies while worked with automotive leaders like CUMMINS Meritor- AAL & DELPHI TVS also a Certified machine integrated safety expert from TUV(2024)

Overview

17
17
years of professional experience
8
8
years of post-secondary education
1
1
Certification
5
5
Languages

Work History

Executive Manager/AGM Plant Engineering

CUMMINS Meritor- Kalyani
10.2017 - Current
  • Led a team of 40 maintenance professionals, streamlining the process and implementing the TPM practices which resulted in 65 % reduction in equipment down time
  • Managed a plant wide equipments upgrade projects on schedule and enhancing the overall plant efficiency by 25%
  • Developed a predictive maintenance program with FFT sensor interfacing and cloud monitoring that reduced the unplanned machine breakdown by 30% in bottleneck machines.
  • Working with plant Strategy formation and transformation team as a core member for technical direction and execution.
  • OEMs HANDLED: Klingelnberg Germany, Gleason USA, Doosan, BFW, Micromatic, AMS, Inductotherm, BGL, Fanuc, Yaskawa.
  • Machining/Process Exposure: Facehobbing, Gear cutting, Grinding, Milling, Lathe, Welding, Heat Treatment, Induction hardening, Furnaces, shot peening, assembly line, robotic handling (Fanuc & Yaskawa), Assembly machines, Testing machine, Utility system (66KV substation, DG sets, Compressors, etc.).
  • CNC Controller Handled: Siemens (802d, 840D, 840D SL, 828D), Fanuc (Oi TC, 160MB, OI TF, 31I, etc.).
  • PLC Handled: Siemens S7 300, Mitsubishi, Allen Bradley.

Assistant Manager Electrical & Electronics Maintenance

Delphi-TVS Diesel Systems Ltd.
03.2008 - 09.2017
  • Overall execution of preventive and Proactive maintenance of individual plant with Soft, Hard, Assembly & Testing sections consists of CNC/PLC Based Machines, Gensets, Transformers & Sub-Stations to ensure trouble free and seamless operations.
  • Preparing various project reports for identifying areas of obstruction / defects, conducting troubleshooting, service and repair to rectify the equipments.
  • Spares planning & management: Identification, planning & procurement of critical spares and inventory control.
  • Co-ordinated the shifting of plant machineries from one plant to another plant and lead the successful installation and commissioning work.
  • Anchoring erection & commissioning of new machines, equipments & projects and ensuring completion of project in minimum turnaround time effective resource utilization to maximize the output.
  • Carrying out maintenance and troubleshooting PLC, Electrical Automation, Electrical Automation, FANUC /SIEMENS & BROTHER Systems and CNC Machines.
  • Successfully modified & updated the department manual mentioning the functioning of entire departmental activities & responsibilities with precise procedures and work instructions.
  • Successfully developed High Pressure Washing M/C (150 bar) with AC drive and PLC which reduced maintenance costs.
  • Spearheaded calibration of instruments like Temperature / Speed Controller, Pressure Calibrator & Load Indicator.

Education

B-Tech - EEE

Govt College of Eng
Kannur, Kerala
01.2003 - 01.2007

DEEE - undefined

Govt Polytechnic
Kasaragod, Kerala
01.2001 - 01.2003

PGDIM - undefined

IGNOU
01.2011 - 01.2012

PGDIOR - undefined

IGNOU
01.2012 - 01.2013

Skills

TPM implementation expertise

Personal Information

Date of Birth: 11/05/82

Training

  • Mitsubishi and Messung PLC Programming, C/MOS Processors, Chennai
  • CNC machines (Fanuc & Siemens) Trouble shooting & Maintenance, Bangalore
  • Beckhoff PLC, PC, CNC and automation, BECKHOFF, Bangalore
  • Maintenance Training Program on ACE CNC Lathe, Micromatic Machines Tool Pvt. Ltd., Chennai
  • Mechanical & Electrical Maintenance of AMS Machining Centers, ACE Manufacturing Systems Ltd., Bangalore
  • Basics of Electrical Distribution, Bangalore, conducted by Schneider Electric
  • Electrical Safety, Madras Productivity Council, Chennai

Job Objective


Highly motivated individual with a proven track record of successfully commissioning,maintaining and troubleshooting various types of equipment in major MNCs like CUMMINS Meritor-AAL(JV) & DELHI-TVS.Seeking a challenging maintenance lead position where I can leverage my skills in TPM execution & practice , hands on experience in troubleshooting, preventative & predictive maintenance, electrical systems and plant transformation towards manufacturing excellence to ensure optimal operational efficiency of manufacturing plant/organization and exposure in different systems implementation(TPM,Machine integrated safety,ISO 50001..etc)

Certification

• Certified machine integrated safety expert from TUV(2024)

Timeline

Executive Manager/AGM Plant Engineering

CUMMINS Meritor- Kalyani
10.2017 - Current

PGDIOR - undefined

IGNOU
01.2012 - 01.2013

PGDIM - undefined

IGNOU
01.2011 - 01.2012

Assistant Manager Electrical & Electronics Maintenance

Delphi-TVS Diesel Systems Ltd.
03.2008 - 09.2017

B-Tech - EEE

Govt College of Eng
01.2003 - 01.2007

DEEE - undefined

Govt Polytechnic
01.2001 - 01.2003

Similar Profiles

CREATE PROFILE
RAJESH KUMAR CExecutive Manager/AGM-Plant Maintenance & Engineering