Rajiv Kar

Implementation, setting and controlling of all SMT processes and Assembly processes for Mobile Manufacturing. Responsible for all SMT and Assembly manufacturing processes, New product development and smooth production PCB assembly within acceptable process parameters through surface mounting technology (SMT) like solder Paste Printing Pick & Place Techniques, reflow profiling, barcode printing ,AOI, Routers and Underfill.

• Responsible for New Products Investigation (NPI ) and improvements for new products .

• Analysis and providing solutions to the problems that comes from field as well as inhouse.

• Testing plan and analysis for existing as well as new developing products.

• Responsible for cost saving for consumables and Manpower by improving processes.

• Making Checksheet and Checklists are per products requirements.

• Preparation of the New Products Investigation reports and reporting observations if any regarding new products.

• Implementation of 5S, KAIZEN & Continuous Improvement related to cost, Quality, Safety and Processes related.

• SPC implementation and Capability analysis of the process.

• Defining and providing process specifications control limits for the inspection of the solder paste inspection and Automatic Optical Inspection machines.

• Implementation of Engineering Change note in process, Documentation and BOM in running products.

• Responsible for the Stencil designing improvements ,PCB Palllets designing , Router Fixture designing and Underfill Pallet designing.

• Defining CTQ’s and CTP’s in the running production line and control of these through monitoring them.

• Cycle time study and improvements in cycle time study.

• Created spreadsheets using Microsoft Excel for daily, weekly and monthly reporting.
• Used critical thinking to break down problems, evaluate solutions and make decisions.
• Developed and maintained courteous and effective working relationships.
• Improved operations through consistent hard work and dedication.
• Worked with customers to understand needs and provide excellent service.
• Monitored company inventory to keep stock levels and databases updated.
• Offered friendly and efficient service to customers, handled challenging situations with ease.
• Developed and implemented performance improvement strategies and plans to promote continuous improvement.
• Resolved problems, improved operations and provided exceptional service.
• Created plans and communicated deadlines to complete projects on time.
• Participated in team-building activities to enhance working relationships.
• Increased customer satisfaction by resolving issues.
• Collaborated with team members to achieve target results.
• Worked within applicable standards, policies and regulatory guidelines to promote safe working environment.

• Handling the daily operations of the company and liasoning with different departments to ensure the operational efficiency and cost control of firm's production and administration
• Developing and implementing operational strategies as well as managing the operating and capital expenses budgets to channelise growth and profitability
• Responsible for Planning of SMT, Auto Insertion,
• Manual Mounting and testing of PCBA organizing, directing and running optimum day-to-day operations to exceed our customers expectations
• Increasing production, assets capacity and flexibility while minimizing unnecessary losses, optimizing the consumable costs and maintaining current quality standards
• Responsible for strict monitoring of targeted production as per business plan for plant, maintaining budgeted RMC, waste generation and various environmental norms
• Providing leadership and setting industry leading standards for performance in all areas of the organisation; periodically reviewing individual departments performance.Maintaining a working knowledge of the latest technologies and innovations in the sector and implementing them in the plant
• Reviewed and analyzed reports, records and directives to obtain data required for planning department activities.
• Modified inventory control programs to maintain and enhance annual business plan.
• Maintained frequent interaction with senior management to measure goal achievement and determine areas of improvement.
• Identified cost improvement changes and cost savings plans to increase company savings.
• Implemented and developed operational standards, policies and procedures.
• Provided strong leadership to enhance team productivity and morale.
• Produced staffing matrix to provide adequate coverage of department.
• Developed proposals and presentations for internal and external audiences.
• Implemented productivity benchmarks across all departments to maximize company revenue.

• Responsible for Planning, organizing, directing and running optimum day-to-day operations to exceed our customers' expectations
• Increasing production, assets capacity and flexibility while minimizing unnecessary costs and maintaining current quality standards.Development of the new products for the Customers and the product line includes GPS tracker, LED Display modules and
• Cabinets(Indoor as well as Outdoor), Vending machine, Tabs,Cashless Controlling cards etc
• Responsible for BIS , CE , FCC , ROHS certification of the products.
• Responsible for strict monitoring of targeted production as per business plan for plant, maintaining budgeted RMC, waste generation and various environmental norms.
• Monitored and supported progress of plant production orders by managing shop capacity and loading functions at several facilities.
• Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations and achieving KPIs.
• Reduced costs by eliminating materials waste and unnecessary labor hours.
• Organized and guided operations of production, processing and machinery according to business procedures and protocols.
• Ensure effective utilization of manpower, utility, raw materials etc.
• Ensure proper upkeep of- Plant machineries and effective running of environmental measures.
• Responsibilities Ensure safety & high productivity at the workplace.
• Facilitate initiatives for training need identification and building requisite skills & competencies through systematic training & skill-upgradation initiatives for the team.
• Recognize & reward excellent performers & affirm key contributions of employees toward the achievement of goals & objectives of the team Inspire & motivate employees through demonstrated commitment.
• To develop and ensure proper execution of SOs for keeping track of quality, quantity, stock levels / Inventory, delivery times, transport costs and efficiency in most optimum manner.
• To maintain and follow the inventory norms for RM/ PM, Engineering & Finished goods
• Customising ERP’s per the manufacturing process and solving the issues with the software team
• Responsible for overall system creation with respect to ERP and creating new SOP as per business requirements.

• Implementation and Controlling of all SMT processes for Mobile Manufacturing
• Supported general manager in loss prevention efforts.
• Maintained, documented and presented progress reports to leaders.
• Analyzed and reported performance data, translating findings into practical improvement actions.
• Created reports and analyzed and interpreted data.
• Reponsible for all SMT processes, New product development and smooth production PCB assembly within acceptable process parameters through surface mounting technology (SMT) like solder Paste
• Printing Pick & Place Techniques, reflow profiling, barcode printing ,AOI, Routers and Underfill
• Responsible for New Products Investigation (NPI ) and improvements for new products
• Analysis and providing solutions to the problems that comes from field as well as inhouse
• Testing plan and analysis for existing as well as new developing products
• Responsible for cost saving for consumables and Manpower by improving processes
• Making Checksheet and Checklists are per products requirements
• Preparation of the New Products Investigation reports and reporting observations if any regarding new products
• Implementation of 5S, KAIZEN & Continuous Improvement related to cost, Quality,
• Safety and Processes related
• SPC implementation and Capability analysis of the process
• Defining and providing process specifications control limits for the inpection of the solder paste inspection and Automatic Optical Inspection machines
• Implementation of Engineering Change note in process, Documentaion and BOM in running products
• Responsible for the Stencil designing improverments ,PCB Palllets designing , Router Fixture designing and Underfill Pallet designing
• Defining CTQ’s and CTP’s in the running production line and control of these through monitoring them
• Cycle time study and improvements in cycle time study.
• Partnered with upper management in executing functional strategies and reporting capabilities.

• Planning and controlling all SMT and Through Hole process of electronics assembly starting from Automatic Insertion, SMT, Manual Mounting, and Testing of electronic products
• Customer & Suppliers communication reagrding process and quality activities
• Monitoring & conduct display Quality Alerts, daily rejection, calibration activity, SOP &
• Q - board activity, meet process and quality requirement as per customer needs
• PCB assembly witin acceptable process parameters through surface mounting technology (SMT) like solder Paste Printing Pick & Place Techniques, reflow profiling, wave – soldering,AOI etc
• Programming of Paste printer , Pick and Place and setting up of profile in Reflow oven and troubleshooting the problems related to Process and Product Level
• Responsible for managing the product quality as per the IPC standards and CTQ’s
• Analysis of quality related problem in LED, Ballast and Solar Charger PCB and trouble shooting of them
• Implementing QC tools for Analysis and fool proofing systems
• Raising and closing the 8-D internal / external failure analysis process
• Good Knowledge of systems (TS-16949, ISO 14000)
• Good knowledge for receipt, in process Inspection, PDI & SPD etc
• (Calibration)
• Through FMEA, MSA & SPC.
• Implementation of 5S, KAIZEN & Continuous Improvement related to cost, Quality,
• Safety and Processes related
• Handling Customer Queries & meeting Deadlines on daily basis records related to customer, also prepare plan for Audit also
• Analysis and providing solutions to the problems that comes from field as well as inhouse
• Preparation of the New Products Investigation reports and reporting observations if any regarding new products
• Handling of Supplier & customer issues, evaluation & analysis of PPM, CAPA on non- conformities and action, analysis by using quality tools.

• Responsible for clearing the Audits and solving issues related to process of the product.Implementation of quality tools for making the process more controlled
• Analysis of failed parts & taking actions to avoid reoccurance of the same.The products range was LED
• Automotive LED Lamps ,LED Drivers, 2 x 2 LED display lights etc
• Major Customer : Maruti, Bajaj, Honda, Mahindra, Audi
• Making reports on daily basis with different analysis tool to solve and identify the problems and solutions to solve it
• Involved in customer contact as well as having input on new designs and changes to current products
• Read and interpret blueprints, assembly drawings, mechanical drawings, specifications, instruction manuals and maps
• Data collection and analysis for quality defects at incoming inprocess and fieldstage
• Supplier Audit for quality and system improvements
• To implement CAPA and check effectiveness monitoring for action takenand closure of the same with results
• Responsible for ensuring the Quality Assembly of Product
• Prepare and submit customer PPAP’s for new / modified products
• Coordinate approve supplier PPAP’s, Control Plan and FMEA
• Trained in ISO 9001 / TS 16949 Qulaity management Systems
• Providing process training to the sub-ordinates and operators.
• Monitoring and Verification of Equipments for Calibration and its schedules..

The job required the complete pre sale cycle for the products and servicing of Cutting edge SMD machines by Panasonic .According to the customer’s requirements, basic details, line layouts installing, Commissioning, training, programming and production support to the customers of Panasonic make S.M.T machines. Troubleshooting and supporting for customers of Panasonic make S.M.T (Surface Mounting Technique) machines.

• Installation, Commissioning, Troubleshooting, Training and Programming of the Panasonic make Surface mounting machines.

• Supporting North zone customers having Panasonic SMT machines for process, maintenance and troubleshooting the problems.