Summary
Overview
Work History
Education
Skills
Certification
Languages
Timeline
Key Accomplishment
Key Deliverables
Passport
Personal Interest
Personal Information
Key Accomplishment
Key Deliverables
Passport
Personal Interest
Personal Information
Generic

RAJKUMAR CHOKKALINGAM

Bengaluru

Summary

Motivated Maintenance Professional With 7.5+ Years of Progressive Experience in Smelter & Energy sector. Extensive Experience in Interpreting PLC logic, Automated controls, Panel layouts, troubleshooting of diverse Equipment, Maintenance and Organize Repairs on Time and Under Budget.

Overview

7
7
years of professional experience
1
1
Certificate

Work History

Lead Engineer

TATA Power Solar
03.2021 - Current
  • Handled Installation and Commissioning of 250MW MONO PERC Solar PV Cell Line
  • Efficient in Planning and Effecting Maintenance Schedules of Various Machines to Increase Uptime and Equipment Reliability
  • Preparation and Review of Maintenance Strategy and Task List for various static & Rotating Equipment
  • Hands-on Experience in Troubleshooting Various Issues in Solar PV Process Equipment & Utilities
  • Maintenance of Exhaust Blowers, Dry Ovens, Toxic Gas Abatement System, Vacuum Pumps, Conveyors,wet chemistry,Clean Room AHU & Chillers
  • Implementation of Industry 4.0 Projects, Capacity Expansion Projects.

Assistant Manager

Vedanta Aluminium Limited
09.2016 - 03.2021
  • Reviewing of Electrical SLD, Instrumentation Location and Cable Tray Layout, P&ID Diagram and Schematics
  • Troubleshooting, Modification in Ladder Logic and Verification in Allen Bradley ControlLogix, Siemens PLC and HMI
  • Preventive and Breakdown Maintenance of Smelting Process Equipment
  • Troubleshooting and Repair of VFDs, Various AC Motor Drives
  • Configuration of Industrial Communication Protocols (Ethernet/IP, DeviceNet, ControlNet)
  • Condition Based Maintenance (Thermography, Load Test, LASER Calibration)
  • Inspection and Maintenance Of Compressor & Pneumatic Control Valves, Hydraulic Pumps and Its Control Valves.

Education

B.E (Electrical and Electronics Engineering) -

Kongu Engineering College (Autonomous), Erode
05.2016

HSC -

Thiru G.V.C Hr. Secondary School, Arcot
03.2012

SSLC -

Thiru G.V.C Hr. Secondary School, Arcot
03.2010

Skills

  • PLC & Industrial PC controlled Equipment
  • Robotic Automation, Pneumatic, Instrumentation & Control
  • Preventive, Corrective, Predictive and Condition based Maintenance
  • Spare Planning and Repair Management
  • TPM, RCA, KAIZEN, RCM
  • Lean/Continuous Improvement

Software skills:

ERP tools- SAP (PM & MM Modules)

Automation tools-Rockwell Studio 5000, Siemens TIA Portal

Applications: MS Office, Outlook

Certification

  • Certified "TPM Practitioner" from Udemy
  • Rockwell & siemens PLC systems Training - Vedanta Training Center


Languages

Tamil, English, kannada, Hindi

Timeline

Lead Engineer

TATA Power Solar
03.2021 - Current

Assistant Manager

Vedanta Aluminium Limited
09.2016 - 03.2021

B.E (Electrical and Electronics Engineering) -

Kongu Engineering College (Autonomous), Erode

HSC -

Thiru G.V.C Hr. Secondary School, Arcot

SSLC -

Thiru G.V.C Hr. Secondary School, Arcot
  • Certified "TPM Practitioner" from Udemy
  • Rockwell & siemens PLC systems Training - Vedanta Training Center


Key Accomplishment

  • Reliability Improvement-Bad Actor Analysis: Eliminated Frequent Load cell failure. Modified Signal Controller for Metal weighing system.
  • Reliability Improvement-Bad Actor Analysis: Eliminated Frequent Sensor failure. Installation of suitable sensor as per the process environment
  • Improved Uptime- Danfoss VFD Communication Card Firmware Upgradation.
  • KAIZEN- Modified Guide rail for cable dragchain movement in Automation Conveyor.
  • Installation of Differential Pressure sensor to detect exhaust failure and gas leak
  • R&M Cost Saving- Developed a maintenance strategy to improve Vacuum pump run time. Minimized the service cost.

Key Deliverables

  • Implementation of HSE, 5S, TPM, Reliability Improvement, Cost Saving projects.
  • Driving team to boost Uptime and achieve Targeted MTBF, MTTR and Yields.
  • Preparing SOP, SMP, SWP, HIRA & PM schedule for Maintenance
  • Initiating, reviewing and executing Management of change(MOC) and small projects
  • Manpower planning & management, Ensuring Resource Optimization through systematic planning- Notification, Work order creation, closure and material reservation
  • Training to workforce on improved Maintenance Practices, Building Safe work culture
  • Implementation of Asset Optimization techniques to prevent any recurrences & defective issues

Passport

YES

Personal Interest

Cricket, Listen to music

Personal Information

  • Date of Birth: 03/08/1995
  • Marital Status: Single

Key Accomplishment

  • Reliability Improvement-Bad Actor Analysis: Eliminated Frequent Load cell failure. Modified Signal Controller for Metal weighing system.
  • Reliability Improvement-Bad Actor Analysis: Eliminated Frequent Sensor failure. Installation of suitable sensor as per the process environment
  • Improved Uptime- Danfoss VFD Communication Card Firmware Upgradation.
  • KAIZEN- Modified Guide rail for cable dragchain movement in Automation Conveyor.

                       Installation of Differential Pressure sensor to detect exhaust failure and gas leak

  • R&M Cost Saving- Developed a maintenance strategy to improve Vacuum pump run time. Minimized the service cost.

Key Deliverables

  • Implementation of HSE, 5S, TPM, Reliability Improvement, Cost Saving projects.
  • Driving team to boost Uptime and achieve Targeted MTBF, MTTR and Yields.
  • Preparing SOP, SMP, SWP, HIRA & PM schedule for Maintenance
  • Initiating, reviewing and executing Management of change(MOC) and small projects
  • Manpower planning & management, Ensuring Resource Optimization through systematic planning- Notification, Work order creation, closure and material reservation
  • Training to workforce on improved Maintenance Practices, Building Safe work culture
  • Implementation of Asset Optimization techniques to prevent any recurrences & defective issues

Passport

YES

Personal Interest

Cricket, Listen to music

Personal Information

  • Date of Birth: 03/08/1995
  • Marital Status: Single
RAJKUMAR CHOKKALINGAM