rajkumar jayabal
Kallakurichi,TN
Summary
Seeking a high poised career in a challenging and demanding assignment in engineering utility department of an organization and to enhance my knowledge while contributing towards its growth, where I can utilize my core competence and inherent techno-commercial skills for the organizational success.
Overview
13
13
years of professional experience
Work History
PED - Senior Engineer
BFIH (Foxconn Group)
Sriperumbudur
01.2025 - Current
- Preparing a comprehensive Bill of Quantities (BOQ) for a new project based on customer requirements. The scope includes HVAC systems (air conditioning), chilled water pipelines, flooring, civil works, partitioning, and ducting.
- The BOQ is developed to ensure accurate cost estimation, material planning, Project agreement and alignment with project specifications.
- For raising PR (Purchase Requisition) and PO (Purchase Order) for material purchase, receiving material, and managing GRN (Goods Receipt Note) and E-payment.
- Arranging and conducting vendor meetings to ensure scope clarity and execution alignment.
- Preparing & Maintaining Technical Data Sheets (TDS) as per project specifications and standards
- Expertise in the operation, troubleshooting, and maintenance of AIR Compressor, Chiller (Air & water cooled), AHU, VRV/VRF and goods elevators, ensuring optimal performance and minimal downtime.
- Expertise in troubleshooting and maintaining both water and oil-cooled screw and centrifugal compressors, including changing spare parts based on operational hours (A, B, and C spares).
- Proficient in overseeing fire pumps' operation and maintenance, adhering to safety protocols and compliance standards.
- Coordinated with internal teams and external vendors for equipment servicing, repairs, and parts replacement, maintaining a cost-effective approach to plant operations.
- Overall Plant Maintenance in day-to-day plant maintenance activities, preparing MTTR & MTBF, ensuring equipment uptime, reducing downtime, and improving overall plant reliability.
- Conducted Toolbox Talks (TBT), including Job Safety Analysis (JSA), SOP reviews, Hazard Identification and Risk Assessment (HIRA), and Material Safety Data Sheet (MSDS) reviews. Ensured proper use of Personal Protective Equipment (PPE) and maintained critical spare parts.
Senior mechanical Engineer
Sodexo India Service Private Limited
02.2024 - Current
- Extensive experience in operating and maintaining compressors (screw, centrifugal, vacuum), dryers, pumps, valves, cooling towers, HVAC System, air handling units, VRV / VRF systems, dehumidifiers, hot water systems, and ventilation systems.
- Proficient in operating compressors, vacuum pumps, HVAC, VRV/VRF and hot water pumps per standard operating procedures (SOPs) to ensure optimal performance and safety.
- Skilled in preparing various technical documents, including: ENMS (Energy Management System), OSHA, Training Need Induction (TNI), Chemical consumption records, Contingency plans, Annual Safety plans and daily MIS reports
- Managed vendor coordination for major equipment breakdowns, including compressor element replacements (LP & HP) and cooler service works (intercooler and after cooler).
- Responsible for the operation and maintenance of Fire Protection Systems (FPS), Reverse Osmosis (RO) systems, and HVAC systems, including chillers, air handling units, and cooling towers.
- Managed room environmental conditions, ensuring optimal levels of Differential Pressure (DP), Relative Humidity (RH), and Temperature.
- Experience in preparing and handling pre- and post-treatment dosing chemicals, cooling tower chemicals, and regeneration chemicals.
- Prepared Root Cause Analysis (RCA) reports for corrective and emergency actions related to equipment failures.
- Managed work orders and updated Preventive Maintenance (PM) activities in MAINTWIZ.
Shutdown shift In-charge
Al Ghaith Industrial Services LLC – Qatar
12.2018 - 08.2023
- Plan and schedule maintenance activities for heat exchangers, including scaffolding, insulation, and channel head opening, tube and shell-side hydro jetting.
- Experienced in tube and plate replacements, as well as leak repairs and plugging of heat exchangers.
- Plan and schedule maintenance for columns, pressure vessels, and tanks, focusing on disassembling trays/packing, cleaning via hydro jetting, conducting inspections, and performing welding repairs and replacements, particularly during plant shutdowns.
- Oversee planning and scheduling for Shell and Tube Reactors, pressure vessels, and tanks, including opening, cleaning, welding repairs, and ensuring quality control/quality assurance (QA/QC) and pneumatic testing of vessels and tanks during shutdown periods.
- Plan and allocate manpower efficiently for all maintenance activities.
- Distribute jobs according to the maintenance plan and monitor progress.
- Submit daily "Plan vs. Actual" reports to clients to ensure transparency and alignment with timelines and budgets.
Mechanical Engineer
Hamms Durra Company
10.2016 - 09.2018
- Extensive hands-on experience in the operation, troubleshooting, and maintenance of generators and compressors, ensuring optimal performance and reliability.
- Proficient in the maintenance and repair of mobile cranes, including conducting routine inspections, identifying issues, and executing corrective actions to maintain safety and functionality.
- Strong background in the operation, maintenance, and troubleshooting of HVAC systems, Air Handling Units (AHU), VRV/VRF systems, cooling towers, and pumps. Demonstrated ability to ensure efficient system performance and minimize downtime.
- Led Toolbox Talks (TBT) and facilitated Material Safety Data Sheet (MSDS) reviews, ensuring the safe use of hazardous materials and compliance with safety protocols. Adept at maintaining and enforcing safety standards, including the proper use of Personal Protective Equipment (PPE).
- Managed critical spare parts inventory, ensuring the availability of necessary components for timely repairs and reducing equipment downtime.
Maintenance Engineer
Daejoo Automotive India Pvt Ltd
08.2012 - 10.2016
- Maintenance activities of various utility systems (DG set, compressor, cooling towers, chillers, pumps, firefighting system and fire alarm system) on a daily basis.
- Spearheading the development and implementation of innovative programs and processes aimed at: Minimizing utility costs, Enhancing productivity, Generating significant cost savings, Sharing knowledge and best practices across teams to drive continuous improvement
- Proficient in the operation, repair, and maintenance of various machinery and equipment, including: Press Machines, Spot Welding Machines, Pneumatic and Hydraulic Pumps, Valves.
- Adept at repairing and maintaining overhead EOT (Electric Overhead Travelling) cranes and scrap conveyors, ensuring smooth operations in production environments.
- Developing and managing the annual maintenance budget plan, ensuring resource allocation aligns with operational needs.
- Creating and maintaining Management Information Systems (MIS) reports for tracking performance, maintenance costs, and operational efficiency.
- Conducting in-depth "Why-Why" analysis to identify root causes of recurring issues and implement corrective actions.
Education
Bachelor of Engineering - Mechanical Engineering
Anna University
Chennai, Tamil Nadu01.2012
Skills
- PRIMAVERA – P6 (Planning software) & Microsoft Office
Disclaimer
I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars.
AUDITS & QC STORY
ISO – 50001 (ENMS), ISO – 45001 (Occupational Health and Safety (OH&S) & IATF – 16949.
Timeline
PED - Senior Engineer
BFIH (Foxconn Group)
01.2025 - Current
Senior mechanical Engineer
Sodexo India Service Private Limited
02.2024 - Current
Shutdown shift In-charge
Al Ghaith Industrial Services LLC – Qatar
12.2018 - 08.2023
Mechanical Engineer
Hamms Durra Company
10.2016 - 09.2018
Maintenance Engineer
Daejoo Automotive India Pvt Ltd
08.2012 - 10.2016
Bachelor of Engineering - Mechanical Engineering
Anna University