Raj Kumar Sahu

• Led team for Nuclear Shop Manufacturing of Steam Generators for NPCIL.
• Monitored daily production team operations, providing necessary guidance and support.
• Analyzed production processes to identify opportunities for enhancing efficiency and reducing costs.
• Coordinated with cross-functional teams for seamless material flow during production.
• Ensured compliance with safety policies and regulations as per company standards.

• Managed project schedules and tracked progress.
• Delivered presentations on project progress to upper management
• Managed a team comprised of 6 engineers while directing the activities of 90 workmen
• Enhanced productivity through effective execution planning
• Prepared recovery plans
• Ensured smooth communication and follow-up with all stakeholders
• Optimized shop loading plan and capacity management.
• Planned resources effectively for various projects
• Managed budget allocation and monitored spending to achieve cost savings
• Implemented IIOTs and digitalization techniques to enhance manufacturing processes.
• Prepared WIS and SOP for critical activities in the workplace.
• Performed Root Cause Analysis (RCA) to identify and rectify deviations promptly, while ensuring proper implementation of Corrective Actions (CA).
• Kept track of DPP
• Implemented efficient layout designs
• Successfully maintained adherence to multiple ISO systems like ISO-9001, 14001, 27001, 45001, and implemented best practices.

Supervised fabrication and welding activities.

• Demonstrated effective leadership skills in supervising and directing a team size of 40 employees
• Experienced in working in various settings including shops, open yards, and dust-free enclosures.
• Managed contractual and unionized workforces simultaneously
• Maintained Safety practices and conducted Toolbox Talk at workplace
• Efficiently allocated work to employees by assessing their skills
• Prepared daily and weekly shift plans
• Utilized a range of welding processes such as SAW, GMAW, SMAW, GTAW, SASC and ESSC to weld and clad pressure vessel components.
• Fabricated Shell & Cone of pressure vessels.
• Experience in fabrication and installation of internals and nozzles for vessels
• Conducted hydro tests and air tests on equipment and parts
• Enhanced measurement and monitoring of workmen's performance.
• Enhanced manhours booking processes
• Streamlined documentation processes to ensure up-to-date records
• Maintained good working practice throughout fabrication process
• Proficient in interpreting and utilizing welding documents such as WPS, SWP, WPQ, PQR
• Experienced in various NDT techniques including VT, PT, RT, UT, and MT.
• Implemented distortion control techniques by adopting Jigs & Fixtures for production activities and determining optimal welding procedures.
• Conducted in-depth analysis of fabrication drawings, procedures, and specifications.
• Gained comprehensive knowledge of customer requirements and various planning and welding documents.