Rajnikant Chaubey

• Mitigated operational risks by correcting hazardous activities.
• Enhanced collaboration across teams by addressing and resolving communication gaps.
• Reviewed production outcomes to achieve planned goals.
• Created daily, weekly, and monthly machine loading plans efficiently.
• Scheduled and organized raw materials, tools, and machinery to maintain seamless production.
• Achieved consistency in product quality meeting client specifications.
• Implemented strategies to increase efficiency and meet deadlines.
• Calculated labor requirements monthly.
• Conducted cycle time studies to identify production improvement areas.
• Enhanced machine OEE, manpower efficiency, and daily production costs by mitigating rejection rates.
• Coordinated efforts to ensure trail functionality and accuracy.
• Supervised preparation and control of raw material planning.
• Developed a detailed schedule for preventive maintenance.
• Preparation of All Production documents like WI / SOP's. / Control Plans / Process flow /Defects Matrix / One point lessons /4M change /trails reports /process parameters /mold.
• oLean Manufacturing tools likely 5'S / Kaizen / Poka - Yoke / Kanban Systems / JIT Etc. Work with CFT.
• Managed daily manpower, production outputs, and downtime evaluations.
• Implemented basic training programs for Associates and Operators, ensuring consistent quality and safety.
• Responsible for 4M Change analysis. And Breakdown analysis.
• Optimized resource allocation to achieve production goals.
• Managed implementation of 5S on shop floor.
• Conducted GAP analysis to identify areas of non-performance.
• Generated MIS reports with Pareto Charts to identify key areas of improvement.

Led and managed operations of primary manufacturing sections, including press stamping, pipe cutting, and fabrication.

Managed the allocation of raw materials and manpower in plant operations.

Oversaw alignment between planned and actual production.

Managed production budget to optimize resource utilization.

Meeting material usage, manpower usage, inventory costs, personnel costs and overhead budgets

Maintained regulatory and quality benchmarks during production and packaging activities.

Coordinated inventory and supply chain activities.

Maintained material supplies ensuring zero loss of production.

Conducted training and development sessions to boost workforce capabilities.

Oversaw efficiency metrics for optimal capacity utilization.

Streamlined processes to lower overall wastage levels.

Generated periodic MIS summaries to track organizational performance.

• Updated quality control standards, methods, and procedures to meet compliance requirements.
• Wrote and implemented new rework procedures to standardize processes and streamline workflow.
• Managed and archived quality documentation and participated in internal and external quality audits.
• Improved quality processes for increased efficiency and effectiveness.
• Liaised with HR manager to organize and perform quality standard training for new and existing staff.
• Evaluated quality problems and performed assessments to identify and resolve issues.
• Sorted product and provided expertise on non-conforming product requirements.
• Devised specifications for processes.
• Coordinated and oversaw periodic audits to evaluate product quality and safety and address non-conformances.
• Followed quality standards and procedures to minimize errors and maximize customer satisfaction.
• Provided observations, took measurements, and performed tests at various stages according to quality control plan.
• Inspected inbound and outbound products for compliance with established industry standards, company policies, and procedures.
• Calibrated instruments and scales in production area and quality lab.
• Increased customer satisfaction through adherence to quality standards and customer requirements.
• Mentored and encouraged employees to strive for excellence while fostering professional growth.
• Developed and deployed production control plans and created work instructions and procedures.
• Reduced waste and pursued revenue development strategies to keep department aligned with sales and profit targets.
• Streamlined and monitored quality programs to alleviate overdue compliance activities.
• Controlled resources and assets for department activities to comply with industry standards and government regulations.
• Maintained positive customer relations by addressing problems head-on and implementing successful corrective actions.
• Used industry expertise, customer service skills and analytical nature to resolve customer concerns and promote loyalty.
• Trained personnel in equipment maintenance and enforced participation in exercises focused on developing key skills.
• Evaluated employee performance and conveyed constructive feedback to improve skills.
• Managed senior-level personnel working in marketing and sales capacities.
• Follow 7 Qc tools for Quality control.
• Monitoring of prepared documents according to ISO 9001:2015 .
• Development Qms core tools(PPAP, FMEA, APQP , SPC, MSA)
• Launched quality assurance practices for each phase of development
• Prepare Mis reports.
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• All Quality responsibilities for Incoming Bop like ,sheet metal parts ,Fasteners , plastic raw material ,electrical components , Packaging items , instructions
• Contributed to root cause analysis to determine core reason for failures and errors.
• Performed quality inspections and drafted reports to detail non-conforming material issues.
• Managing Supplier PPAP to completion initially and with every engineering change for new
• products .
• Initiate ,Execute and Follow up Supplier Corrective actions request (SCAR)
• Analyzing Supplier NCR and follow up For Corrective Actions Perform Root Cause and Analysis
• Activities. Monitor of Line complain And control at supplier end .
• Follow up and improve KPI of Supplier quality Matrix (Using Pareto analysis ,PPM, MIS reports)
• Work to resolve Supplier Issues in Timely Manner to ensure Continuity of Supply of materials.
• Maintain Quality Records, Certifications and Database.
• Develop Quality control Plan and inspection and Test Plan.
• Perform Inspection on Supplier Site (Visual /dimensional , testing )
• Leads/participates in Cross –Functional improvement teams /programs to Effective Resolution and
• results.
• Prepare Supplier Monthly Information Sheets . And give rating of supplier
• Audit at supplier end .
• Involve in QCC activities and 6s, Kizen.