Summary
Overview
Work History
Education
Skills
Soft Skills
Project
Timeline
Generic

Rajnish Kumar

Senior Design Engineer

Summary

Highly experienced BIW Design Engineer with 8+ years developing and designing automotive body structures using NX and Solidworks. Expertise in generative shape design, part design, and assembly. Proven ability to translate design concepts into manufacturable components, ensuring adherence to industry standards and contributing to weight and cost optimization.

Overview

9
9
years of professional experience
3
3
Languages

Work History

Senior Design Engineer

EBZ Systec India Pvt. Ltd.
04.2022 - Current
  • 3D Concept Design of BIW Fixture, Handling Gripper, Process Gripper and other tools considering manufacturing and functionality of the tool.
  • Collaborated with cross-functional teams like simulation and Die Design team to develop innovative product designs, utilizing CAD software for precision and efficiency.
  • Documentation for design validation like calculating Robot Payload, Clamp load etc.
  • Provide Operation Sequence of the tool to process Planning Team.
  • Initiated regular progress reports meetings with German clients; enhancing communication channels which led to improved customer satisfaction ratings.
  • Reduced production costs by optimizing materials usage and refining manufacturing processes.
  • Working With ECM guidelines provided by Daimler for different technologies.
  • Led a team of junior engineers, providing mentorship and guidance in complex design projects.

Engineer

Nexgen Robotic Automation Pvt. Ltd.
05.2016 - 03.2022
  • 3D Concept Design and 2D Detailing of Robotic Mig Welding Fixture, Robotic Spot Welding Fixture, Robotic Cell and Robotic Handling Gripper.
  • Developed and Maintained detailed documentation for System configurations like operation Sequence and Pneumatic Circuit for the fixtures.
  • Participated in project planning meetings to define scope, timelines, and resource allocations for new automation projects.
  • Oversaw installation and commissioning of robotic systems at client sites, ensuring alignment with project specifications and client requirements.
  • Developed cost estimates and project specifications for proposals.
  • Participated in formal internal design reviews of proposed Systems.
  • Evaluated vendor proposals for equipment procurement, selecting optimal solutions based on performance requirements.

Education

Bachelor of Technology - Mechanical Engineering

Seacom Engineering College
Howrah, West Bengal
04.2001 -

10+2 - Science

TATA DAV School, Sijua
Dhanbad, Jharkhand
04.2001 -

10 - Common

TATA DAV School, Sijua
Dhanbad, Jharkhand
04.2001 -

Skills

CAD Software: NX and SolidWorks

GD&T (Geometric Dimensioning and Tolerancing)

BIW Design: Structure design, component design, assembly design, material selection

Manufacturing processes : Welding, Handling, Screwing etc

Software: MS Office Suite (Word, Excel, PowerPoint), etc

Soft Skills

  • Communication (written and verbal)
  • Problem-solving
  • Teamwork
  • Project Management
  • Time Management

Project

In Nexgen Robotic Automation Pvt. Ltd.

  • Client - Suzuki Motor Cycle Pvt. Ltd.

Swing Arm, GE110 and XF124 (3D Concept Design of Robotic Mig Welding Fixture, Robotic cell ,2D Detailing and Operation Sequence)

  • Client - Yutaka Autoparts Pvt. Ltd.

2UA and 2VM (3D Concept Design of Robotic Mig Welding Fixture, 2D Detailing, Operation Sequence and Pneumatic Circuit)

  • Client - Bestex MM Auto Pvt. Ltd.

2B-TG (3D Concept Design of Robotic Spot Welding Fixture, 2D Detailing and Operation Sequence)

  • Client - Caparo Maruti Ltd.

YNC Cross Member Front Panel and Y1K Panel Comp Cowl (3D Concept Design of Robotic Spot Welding Fixture, 2D Detailing and Operation Sequence)

  • Client - TI Metal Forming

Y1K Beam Comp Rear Door R & L (3D Concept Design of Robotic Mig Welding Fixture, Robotic cell ,2D Detailing and Operation Sequence)

Y1K Sash Comp Front and Rear Door R & L (3D Concept Design of Robotic Spot Welding Fixture, Robotic cell, 2D Detailing and Operation Sequence)

  • Client - Krishna Maruti Limited

YSD FR Fender Line

  • Client - NTF India Pvt. Ltd.

YL7 Front Bumper (3D Concept Design of Robotic Ultrasonic Fixture, Ultrasonic Gripper, Robotic Cell and Operation Sequence)


In EBZ Systec India Pvt. Ltd.

  • Client - Daimler

Z3 Projects (Panel - X540, MMA_X244, MMA_W244, NL_MMA_C174, RL_MMA_H244, MBEAM_W520)

Responsibilities:

3D Concept Design of Geo Station, Handling Gripper, Screwing Gripper, LME, Calibration Stand and Tool Docking Stand for Closures with Complete understanding of Process, Operation Sequence of the tool, Calculate Payload of gripper for Kuka Robot, Ergonomics Document, Clearing the tool in Simulation and Coordination with EBZ-RV Team for reviewing Tools and Implementing suggestions.

  • Client - Daimler

AMG: KOF_MH (Panel - W520)

Responsibilities:

3D Concept Design of Geo Station, Hemming Station, Induction Tools, Gluing tools, Handling and Process Gripper, Operation Sequence of the tool, Calculate Payload of gripper for Kuka Robot, Clearing the tool in simulation, Coordination with EBZ Systec, Germany for reviewing tools, Vendor Management for 2D Detailing.

  • Client - Daimler

AMZ Z2 SWI and SWA (Panel - X591 and C591)

3D Concept Design of Geo Station for Spot Welding, Handling Gripper, Operation Sequence of the tool, Calculate Payload of gripper for Kuka Robot, Coordination with EBZ Poland Simulation Team for Clearing tool in simulation and Coordination with EBZ Ammerbuch for reviewing Tools and implementing the suggestions.

  • Client - Daimler

MBUSI_Z1 (Panel - X254)

3D Concept Design of Geo Station for Spot Welding & Stud Welding, Handling Grippers and Docking Stand, Calculate Payload of gripper for Kuka Robot, Operation Sequence of the tool, Coordination with Simulation Team for clearing the Robot.


Timeline

Senior Design Engineer

EBZ Systec India Pvt. Ltd.
04.2022 - Current

Engineer

Nexgen Robotic Automation Pvt. Ltd.
05.2016 - 03.2022

Bachelor of Technology - Mechanical Engineering

Seacom Engineering College
04.2001 -

10+2 - Science

TATA DAV School, Sijua
04.2001 -

10 - Common

TATA DAV School, Sijua
04.2001 -
Rajnish KumarSenior Design Engineer