Power BI & Tableau
RAKESH KUMAR
Engineering - Project & Maintenance
Pune,MH
Summary
Engineering Manager with commitment to excellence and more than 15 years of progressive experience in maintenance & projects in manufacturing industry with expertise in
- Executing technical, complex projects from inception to completion
- System development
- Experience to streamline procedures that improve safety levels, productivity, and control costs
Overview
2
2
Languages
7
7
Certifications
7
7
years of post-secondary education
15
15
years of professional experience
Work History
Associate Manager- Engineering
Coca Cola India Pvt Ltd
Pune, Maharashtra
05.2016 - Current
- Engineering (Projects & Maintenance).
- Project Management (SMP, Budgeting, RFA, Planning, URS, Ordering, Execution, Commissioning, Validation with design, installation, operational & performance, Capitalization.
- Constructed 150 KLD WWTP plant of with latest MBR technology of operational capacity 50 KLD in phase-1 and subsequently increased to 100 KLD in phase-2.
- Built Canteen including MEP, Civil, HVAC And Kitchen Works with fire suppression system.
- Integrated new Ozonation plant of 1.8 Kg/ hour capacity with WWTP.
- Upgraded fire protection system & Alarm system.
- Enhanced Capacity of liquid manufacturing area, Filler machines, CIP system, TW circulation.
- Built warehouse for flammable ingredients of 100 pallet space with in- rack sprinkler system and racking with orbitor for 5000 pallet space.
- Master planning for building new warehouse for 20,000 pallet space with latest ASRS system( Conducted topographical survey and blueprint preparation)
- Installed Dust Extraction system 5000 CFM, AHU 2000 CFM for process room, New baby Boiler 850 Kg/hour.
- Replaced old 110 TR chiller with energy efficient magnetic levitation chiller.
- Coordinator for Kaizen, EMS, SMS, Process improvements.
- Statutory approval & compliance (e.g.
- DISH, PMRDA, Fire NOC & Boiler NOC, MPCB).
- Full time involvement during audits (ISO 9001, 14000, 45000, Food safety, Commercial audits).
- Support new product requirements by involving in process capability studies with GMP & GEP.
- Leading India in global engineering meeting on 15 days (Maintenance) and monthly (Project) basis.
- Maintaining building, infrastructure & availability of production equipment more than 95% and line efficiency OEE more than 70% and Utility equipment ( HVAC, Boiler, Compressor, WWTP, WTP).
- Upgraded CMMS with dash boards for maintenances KPI’s (Availability, Breakdowns, Frequency, spares consumed, MTBF, MTTR, RCA, CAPA) and inventory Management (VED Analysis).
- Maintain uptime of Dry part prod equipment 2 lines All-fill machine, Hassia Bagger FFS V-400, Combi check weigher with Cpk >1.33
- Oversaw training and onboarding process for all newly hired employees within Engineering.
Manager maintenance
Crystal Crop Protection Pvt Ltd
02.2016 - 05.2016
- Crsytal crop is an agro based chemical company having 3 manufacturing facility at Sonepat and Jammu having business of manufacturing and marketing of Pesticides, Herbicides, Insecticides, Fungicides and Plant growth regulators.
- Portfolio Responsible for overall maintenance for the plant, building, process equipment (Nauta Mixers, Sigma mixers, Moulding machines, Compressors, DG sets) Ensuring safety of the plant, man and machines through frequent audits and implementation of gaps.
Executive Engineering - Maintenance Planner, Purchase, Project
Asian Paints Ltd
Ankleshwar, Gujarat
07.2011 - 01.2016
- Uptime of Prime Production Processing Equipment more than 97% (Reactors, TSD’s, Sand Mill, Ball Mill, Pug Mill, Mixers, Incinerator, Chiller, Compressors, Cogen) & Packing machines (VFM, AFM, LFM and LP).
- Predictive Maintenance of the equipment like Vibration Analysis, Thermography, Ferrography (Oil Analysis) test, Air leak detection.
- Asset Care: TPM for Manager Model Machines, Kaizen, Design of EAM (Enterprise Asset Management) software for various maintenance activities (Notification, CAPA, Calibration & Maintenance orders).
- Creation of Maintenance Plan, Equipment task lists, Maintenance items & Scheduling of Maintenance plan in SAP (PM module), ensure closure of Maintenance order for next PM schedule generation and monitoring of compliance of PM vs actual.
- Coordinator for EMS & SMS ( Self-assessment, Aspect/ Impact, HIRA, HAZOP, CAPA, BBS).
- Ensuring upkeep of utilities chiller (VAM -190 TR and Air cooled – 120TR, Water cooled- 48 TR), Cooling Towers, Air compressors (IR- 300 CFM, Atlas Copco- 1196 CFM, Kaiser- 600 CFM), Nitrogen plant (INOX- 18 m3/Hr)& Boilers (IAEC-3TPH,Thermax-1.2 TPHA), DM Plant (OBR- 60), Softener Plant ( 330 M3/OBR).
- Ramp up of PU resin manufacturing facility, getting DISH approval from factory Inspector and structural stability from the structural consultant.
- Installation & commissioning of one reactor of 7.5 Kl, 2 blenders of 7.5 KL, 2 sparkler filters, 2 storage tank of 30KL capacity and pumps.
- Incharge of engineering purchase & stores.
Sterlite Industries (I) Ltd, Sterlite Industries India Limited
03.2006 - 07.2011
- SIIL) principal subsidiary of Vedanta Resources plc, a diversified and integrated with principal operations located in India,Australia & Zambia It is India's largest non-ferrous metals and mining company Portfolio.
- Experience in maintenance of complete plant equipment of Copper Refinery & Circulation system of 9000 KL volume of Electrolyte (Pumps, Tanks, Valves, and Pipelines, material handling of hydraulically operated machines(Cathode Stripping Machine, Anode Preparation Machine, and Anode Scrap Washing Machine), EOT cranes and conveyors.
- Etc.).
- Carrying out execution of planned maintenance for higher productivity and plant reliability and availability.
- Executing cost saving techniques/ measures to achieve substantial reduction in O&M expenditures.
- Handling the inventory function to curtail inventory holding expenses and ensuring adherence to optimum stocking system for various consumables and minimize wastage.
- Completed Du-Pont course of safety, Team member for TPM CCR model plant.
- Taking care of maintenance of compressors, boiler, DM plant, RO plant, ETP in utilities section.
- Project team member and job planning execution for 12.5 M3 of evaporator section installation for expansion of NiSo4 Plant.
Education
PG Diploma - Data Science ( BI & DA
IIIT
02.2020 - 03.2021
BE - Mechanical
MANIT
11.2000 - 07.2004
Higher Secondary -
VBCV- CBSE Board
02.1997 - 03.1999
Matriculation (10th) - Science, Maths, Social Science, Hindi, English
VV- Bihar Board
03.1997 - 07.1997
Skills
Project Management
Certification
Supply Chain Management from IIT- Delhi (3 months)
Accomplishments
- Nominated as Team of the Month for increasing machine efficiency, increasing the current efficiency and time efficiency of material handlings.
- Rewarded four times by CEO Kitty for significant role in maintenance & system improvement.
- Successfully maintained 99% of equipment availability in Copper Refinery.
- Successfully implemented EAM for Maintenance
- Employee of the month for developing commercial Health score card
- Appreciation by Functional head for developing matrices critical equipment, spares category & its tracking
Software
Machine learning
SAP PM & MM Module
Autocad
Microsoft Office
Interests
New Technology upgrade, Trecking, Yoga, Reading Books
Timeline
PMI & PMBOK (36 hours) from Master of project academy
06-2021
Basics of Finance
06-2021
Basics on Operation Excellence
05-2021
FOSTAC training from FSSAI
04-2021
Safety Management programme (Internal Coca- Cola) & Du-point
12-2020
PG Diploma - Data Science ( BI & DA
IIIT
02.2020 - 03.2021
Associate Manager- Engineering
Coca Cola India Pvt Ltd
05.2016 - Current
Manager maintenance
Crystal Crop Protection Pvt Ltd
02.2016 - 05.2016
Executive Engineering - Maintenance Planner, Purchase, Project
Asian Paints Ltd
07.2011 - 01.2016
SAP – PM & MM Module (6 Months)
07-2010
Supply Chain Management from IIT- Delhi (3 months)
03-2009
Sterlite Industries (I) Ltd, Sterlite Industries India Limited
03.2006 - 07.2011
BE - Mechanical
MANIT
11.2000 - 07.2004
Matriculation (10th) - Science, Maths, Social Science, Hindi, English
VV- Bihar Board
03.1997 - 07.1997
Higher Secondary -
VBCV- CBSE Board
02.1997 - 03.1999
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