RAKESH NALAWADE
Technical Manager
Summary
With over a decade of comprehensive experience in the aviation sector, expertise lies in technical estimation, costing, negotiations, supply chain management, and manufacturing processes. Throughout project lifecycles, consistently delivers efficient and cost-effective solutions while upholding high-quality standards. Strategic cost management skills and process optimization abilities enable driving organizational goals and achieving operational excellence. Excels at managing cross-functional teams, fostering strong supplier relationships, and strategically managing vendors. Dedication lies in optimizing costs and enhancing productivity within the aviation industry.
Overview
11
11
years of professional experience
3
3
Certifications
4
4
years of post-secondary education
Work History
Technical Manager
Tata Consultancy Services (TCS)
02.2023 - Current
- Leading a team of 6 estimators in developing optimal cost estimations and negotiation strategies for Aerostructure components, utilizing customer-specific tools and applications.
- Acting as a quad role Transition SPOC, executing optimal cost strategies for critical projects, ensuring team optimization, and reviewing offshore repartee's' work.
- Proficient in using cost modules and tools such as REDARS, BOMSITE, MANTIS, PSDS, SHERPA, SEER-Manufacturing, Fireworks, SMIT, SMMART, Forecast Projection Tool (FPT), and Cost Breakdown sheet module.
- Oversaw various commodities, including machining, forging, casting, composites, insulation, plastics, glazing, rubber, and electrical parts.
- Coordinated with Procurement Finance Agents (PFA) and Procurement Analysts (PA) to verify and prepare estimates of manufacturing, labor, and material costs for projects.
- Collaborated with clients to determine comprehensive cost ranges and maintained an updated database of historical cost data.
- Advised management on potential cost issues, suggested resolutions, and ensured the accuracy of results.
- Presented estimation details and negotiation strategies to the onshore team, leading to successful negotiations with suppliers and factories.
- Achieved a remarkable 20% approved savings across 34 projects, with the highest saving reaching 55% and totaling $48.68 million.
- Generated 7 continuous improvement ideas, with 4 selected for development by the customer and 3 by TCS.
- Maintained impeccable performance, achieving a flawless 100% customer score for quality and on-time delivery.
- Recognized as a professional trainer, entrusted with training the client's supply chain team (12 FTEs) on estimation techniques.
Lead Engineer (Supply Chain Management & Manufacturing Engineer)
Quest Global Engineering Servies Private Ltd
07.2018 - 02.2023
- Collaborated with Global commodities leaders to implement cost-saving projects through design changes, commonality, and supply chain activities, resulting in an average cost reduction of 15% across all sites
- Conducted in-depth spend analysis based on commodity, site region, supplier, and price deflection, leading to the identification of promising saving initiatives and potential cost savings of $2 million annually
- Validated vendor capabilities and ensured efficient follow-up and coordination, resulting in a 20% improvement in vendor response time and a 10% reduction in lead times
- Led the successful execution and feasibility study of new initiatives related to Manufacturing Engineering, Design, and Supply Chain, resulting in a 25% increase in operational efficiency
- Provided cross-functional evaluation of alternatives to meet requirements of Additive manufacturing, leading to a 20% improvement in production flexibility and efficiency
- Utilized new product launch tools and supported technical gate reviews, New Product Development (NPD) requirement checklists, and New Product Introduction (NPI) processes, ensuring successful and seamless product launches
Senior NPD Engineer
Zenith Precision, Unit II (Aerospace Division)
01.2016 - 07.2018
- Managed a team of 10 engineers and 24 machine operators to develop Manufacturing Processes for NPI parts for clients including UTC Aerospace systems, Rolls-Royce, Godrej Aerospace, and more
- Designed and developed manufacturing stage-wise processes and fixtures, ensuring efficiency and precision
- Contributed as a member of CFT and VAVE for Aero components, leading to the identification of cost-saving concepts through design and process improvements
- Conducted reverse engineering and modification of fixtures, while supporting the quality department in the development of special purpose gauges
- Addressed shop floor issues effectively and executed Engineering Change Requests (ECR) to enhance operational efficiency
- Ensured compliance with quality standards through activities such as First Article Inspection (FAI), PPAP, PFMEA, PFD, Control plan, and GD&T
Graduate Engineer -Quality
Hindustan Aeronautics Limited
07.2015 - 01.2016
- Conducted in-line inspection of IJT/LSP and HTT-40 subassemblies and child parts for Indian Air Force
- Performed detailed inspection of Jig Setting and structural parts to ensure conformity with quality standards
Design Engineer
Shivam Aerospace
05.2014 - 06.2015
- Development jigs and fixtures for the assembly of PSLV heat shield
Education
B. Tech - Aerospace Engineering
Hindustan Aviation Academy
Bengaluru, India 06.2010 - 06.2014
Skills
Technical Estimating
Accomplishments
- Star Employee of the Month, TCS (October 2024): Recognized for exceptional performance and dedication.
- Mountain Mover, Client Recognition (November 2024): Awarded for outstanding contributions to client projects, generating savings of $48.68M.
- Customer Commendations: Received multiple appreciations from customers for quality and timely deliverables.
- ON THE FLY Awards, QuEST Global: Earned seven awards for developing automation tools and cost-saving ideas.
- CI Idea Finalist, QuEST Global CI Championship (2021): Ranked in the Top 13 for continuous improvement idea.
- Nomination for Star Performer, QuEST Global (2021): Nominated for exemplary performance and contributions.
- BET Winner Awards (2021 & 2022): Recognized for Root Cause Analysis (RCA), Quality Champion, Problem-solving & Continuous Improvement (2021)
- Innovative Ideas Award, Aviano (2013): Achieved first place for proposing innovative solutions.
Certification
Tecnomatix Plant simulation by Siemens
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Technical Manager
Tata Consultancy Services (TCS)
02.2023 - Current
Tecnomatix Plant simulation by Siemens
05-2019
Lead Engineer (Supply Chain Management & Manufacturing Engineer)
Quest Global Engineering Servies Private Ltd
07.2018 - 02.2023
Certified Internal auditor as per AS9100/D
05-2016
Senior NPD Engineer
Zenith Precision, Unit II (Aerospace Division)
01.2016 - 07.2018
Master Diploma in Aerospace design engineering, CADD Center, Bangalore
12-2015
Graduate Engineer -Quality
Hindustan Aeronautics Limited
07.2015 - 01.2016
Design Engineer
Shivam Aerospace
05.2014 - 06.2015
B. Tech - Aerospace Engineering
Hindustan Aviation Academy
06.2010 - 06.2014
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