Summary
Overview
Work History
Education
Skills
PROFILE SNAPSHOT
PROJECTS
Certification
Awards
Languages
PERSONAL DETAILS
Timeline
Generic
RAKESH KUMAR T

RAKESH KUMAR T

BANGALORE

Summary

Results-driven engineer with over 13 years of hands-on experience in rolling stock design, manufacturing, welding of metallic materials. Proven ability to manage end-to-end production operations, ensuring efficiency and quality at every stage. Skilled in problem-solving and implementing innovative solutions to enhance operational performance. Committed to delivering exceptional results while fostering a collaborative team environment.

Overview

13
13
years of professional experience
1
1
Certification

Work History

Senior Manager (R&D)

Bharat Earth Movers Ltd (Defence Public sector)
07.2024 - Current
  • Design of Carbody Roof structure for BMRCL 5RS-DM & CMRL ARE02A Projects.
  • Responsible for submission of PDR, PFDR, FDR of Welding specification, Carbody, NDT inspection documents to the customer.
  • 3d modelling of components.
  • 2d drafting and drawing as per EN 15085 requirements.
  • Welding coordinator as per ISO 14731 for implementation of EN 15085-2 & ISO 3834-2 certifications for the company.
  • Documentation for EN 15085-2 CL1 activity D, P, M, S implementation along with the team.
  • Preparing BOM and cost effective planning of components.

Manager (R&D)

BEML Ltd.
10.2023 - 06.2024
  • Supervising new products development entailing drawings & specification study, vendor selection & finalization, schedule for development, first sample approval, tool modification and final approval.
  • 2d drafting and drawing as per EN 15085 requirements for Vande Bharat Sleeper version project,
  • Administering QA department for inspection & taking corrective action in the event of non-conformities.

Manager (Production)

BEML Ltd.
07.2020 - 10.2023
  • Monitoring production of Carbody roof assembly and end wall assembly & its modules for metro projects.
  • Training and Qualifying the Welders & welding operators as per ISO 9606/ISO 14732/ASME Sec IX.
  • Coordination of manufacturing operations for all welding and welding-related activities and auditing the Sub-contractors for welding standards requirements.
  • Documentation for ISO 3834-2 and EN 15085-2 CL1 activity D, P standards implementation along with the team.
  • Minimizing the wastages by following procedures and Distortion control by weld sequencing.
  • Preparing work instructions and procedures for welding processes with cross functional teams.
  • Optimization of welding parameters for Resistance welding (spot & seam).
  • Managed activities of 60 workers and 02 engineers
  • Cross-trained existing employees to maximize team agility and performance.
  • Maximized performance by monitoring daily activities and mentoring team members.

Asst Manager (Production)

BEML Ltd.
07.2016 - 06.2020
  • Monitoring Carbody roof sub modules manufacturing for metro projects.
  • Managing overall operations for increasing production on the shop-floor within cost & time norms; developing & implementing production plans and ensuring timely accomplishment of production targets.
  • Optimization of welding parameters for TIG and MAG welding process.
  • Ensuring compliance with HSE Policy in the plant for safe working practices.

Engineer (Production)

BEML Ltd.
07.2012 - 06.2016
  • Coordination with production control department for positioning of Bought out, Sub contract and In-house components for timely production.
  • Assisting shop floor personnel’s in manufacturing.
  • Preparing Bill of materials for the modules.
  • Monitoring & inspection of Roll Forming components, Sheet Metal components and Stretch forming components.

Education

International Welding Engineer Diploma -

IIW
11-2023

M.Tech - Manufacturing Engineering

National Institute of Technology
Warangal
07-2012

B.E. - Mechanical Engineering

Osmania University
Hyderabad
05-2009

Skills

  • Proficient in MS Office
  • Experience with SAP production processes
  • Skilled in AutoCAD drafting
  • Experienced with Catia V5 software
  • Material processing
  • Documentation and reporting

PROFILE SNAPSHOT

  • Welding coordinator as per ISO 14731 for implementation of EN 15085-2 & ISO 3834-2 certifications for the company.
  • Design experience of Carbbody Roof Modules.
  • Manufacturing experience of more than 1500 Stainless Steel Car Body Shell modules.
  • Good Knowledge on Materials, Welding processes and standards EN/ISO/AWS.
  • Experience in preparing Weld Maps / Welding Procedure Specifications and developing WPQR as per design & standard requirements.
  • Designed and implemented cost-effective welding processes that improved product reliability.

PROJECTS

  • Presently working on roof module design of Bangalore Metro (5 RS-DM) project and Chennai Metro ARE02A project.


Worked in various Rolling stock projects for

  • Delhi Metro Rail Corporation (RS6, RS9, RS10, RS13, RS15),
  • Bangalore Metro Rail Corporation (2RS DM & 3RS DM),
  • Jaipur Metro Rail Corporation (RS8),
  • Kolkata Metro Rail Corporation,
  • Mumbai Metro (MRS-1),
  • Indian Railways (SS-ACEMU, MEMU, Vande Bharat Sleeper Version project).

Certification

  • Qualified Deputy Welding Coordinator as per ISO 14731 by M/s WTCS Bangalore.
  • Robot training by M/s ABB Bangalore.
  • Six Sigma Overview Training conducted by M/s Cummins Group in India at BEML, Mysore.
  • Attended industrial training at HMT Machine Tools Limited, Bangalore.

Awards

  • Received First prize in BEML NOMINARA Award-2021, for the Project “Product Optimization and Minimization of Welding distortions by Design Modifications in Mumbai Metro Car Body Roof”.
  • Presented a case study at 47th International Convention on QC Circles (ICQCC 2022) held at Jakarta and won GOLD AWARD.
  • Presented a case study at NCQC 2021 held at Coimbatore and won EXCELLENT AWARD.
  • Participated in the 5th Chapter Convention on Quality/ Allied Concepts-CCQC 2021 held at Mysuru and won the GOLD AWARD.
  • Received 6 suggestion awards for Jigs development, Material savings and Quality improvements in the company.
  • Won Kaizen Awards in Quality month celebrations.

Languages

English
Telugu
Hindi
Kannada

PERSONAL DETAILS

Date of Birth            : 03-06-1987

Sex                            : Male

Nationality              : Indian

Marital Status         : Married

Current Location    : Bangalore, Karnataka

Native Place            : Hyderabad, Telangana

Languages Known : English, Telugu, Hindi and Kannada


        I hereby declare that the information mentioned above in this resume is true and correct to the best of my knowledge.

Timeline

Senior Manager (R&D)

Bharat Earth Movers Ltd (Defence Public sector)
07.2024 - Current

Manager (R&D)

BEML Ltd.
10.2023 - 06.2024

Manager (Production)

BEML Ltd.
07.2020 - 10.2023

Asst Manager (Production)

BEML Ltd.
07.2016 - 06.2020

Engineer (Production)

BEML Ltd.
07.2012 - 06.2016

International Welding Engineer Diploma -

IIW

M.Tech - Manufacturing Engineering

National Institute of Technology

B.E. - Mechanical Engineering

Osmania University
RAKESH KUMAR T