Date of Birth: 10 Oct 1989
Ram Nayan
Production Manager
Lucknow
Summary
Dynamic Production Manager with a proven track record of anticipating needs and optimizing schedules, materials, and workflow for enhanced efficiency. Recognized for a hands-on approach and resourceful leadership that drives team performance and meets production goals. Committed to leveraging extensive industry knowledge to contribute to organizational success and foster a culture of continuous improvement. Eager to support a forward-thinking company in achieving operational objectives through strategic planning and execution.
Overview
13
13
years of professional experience
4
4
Certifications
2
2
Languages
Work History
Production Manager
Karam Safety Pvt. Ltd.
07.2014 - Current
- Currently employed at Karam Safety Pvt. Ltd., Lucknow, with 11 years and 2 months of experience as a Production Manager in the Production Department.
- Key Responsibilities.
- Production Execution: Ensure timely production aligned with planning schedules and buyer deadlines, and execute job movement after the completion of the task in ERP.
- Manpower and Material Management: Supervise over 300 employees, manage ERP-based material issuance, initiate ECN forms, and allocate resources based on skill sets.
- Performed inventory reconciliation between physical stock and ERP records to ensure data integrity and operational accuracy.
- Identified and documented material mismatches, providing actionable remarks, and corrective measures.
- Collaborated with warehouse and procurement teams to resolve inventory discrepancies, and improve stock accuracy.
- Implemented periodic cycle counts, and enhanced ERP posting discipline to reduce mismatch frequency.
- Served as ISO Representative, overseeing HIRA, AISA, and OHSAS compliance across operational units.
- Conducted risk assessments and internal audits, ensuring alignment with ISO 45001 and OHSAS 18001 standards.
- Facilitated corrective and preventive actions (CAPA) based on audit findings and safety observations.
- Led safety awareness programs, and contributed to a culture of proactive risk management.
- Time study-based work content estimation and maintenance of standard time and variant matrix in the system.
- Barcode Management: Prepare tracking sheets, coordinate printing, and distribute barcodes as per export orders' item quantities.
- Troubleshooting: Resolve barcode scanning issues in collaboration with IT.
Plant Trainee
TATA Motors Ltd., Lucknow Plant
08.2012 - 07.2013
- Managed GR (Good Receipt) in MIGO transactions for inbound/outbound deliveries and purchase orders.
- Verified part numbers, PO numbers, vendor details, invoice dates, and scanned LECI accuracy.
- Ensured compliance with Form 38 road permits and supplier authorization.
- Achieved timely completion of daily assignments through diligent work ethic and effective task prioritization.
Education
Diploma - Material Management
IERT
Allahabad01.2012
Class XII - undefined
U.P. Board
01.2010
Class X - undefined
U.P. Board
01.2006
Skills
Production line management
Certification
CCC – DOEACC Society
Interests
Nationality: Indian
Marital Status: Married
Accomplishments
- Increased overall productivity and quality by 40% by implementing the conveyor line systems
- Proficiently supervised 2 production lines, oversaw materials inspection, scheduled production and conducted weekly physical inventories.
- Proficient in ERP: Material procurement and Job posting.
- Proficient in SAP: SRM No., LECI No., GR, Excise Posting, etc.
- Active member of Civil Defence (Rescue Operations)
- NSS Volunteer, IERT Allahabad
Hobbies
Writing and Acting Play : During college, I have written plays and acted with team members to convey meaningful messages to the entire college community, including students, teachers, and staff and I also gave presentations at other colleges to share a meaningful message with team members.
Declaration
I hereby declare that the above information is true to the best of my knowledge and can be verified if required.
Place: Lucknow
Timeline
Production Manager
Karam Safety Pvt. Ltd.
07.2014 - Current
Plant Trainee
TATA Motors Ltd., Lucknow Plant
08.2012 - 07.2013
Class XII - undefined
U.P. Board
Class X - undefined
U.P. Board
Diploma - Material Management
IERT