RAMACHANDRAN M

Work History

Head - Operations

Chennai Polypack Pvt. Ltd.

06.2018 - Current

Directing 15 Asst. Managers / Sr. Engineers in cross-functional teams of production, quality, stores, purchase, sales and marketing.
Working & Finalizing the purchase budget with top management.
Working on inventory operations planning and implementing vendor inventory management.
Ensuring safety standards inside the plant premises.
Monthly P&L discussions with top management.
Analyze operational performance and resolve issues.
Collaborate with vendors and suppliers to ensure all operations like shipping & delivery meet quality and safety standards.
Working on cost reduction activities, process improvements, Nesting the layouts for series contract orders.
Finding new vendors and auditing vendors on regular frequency with purchase and quality teams.
Raw Material Planning on a monthly and quarterly basis based on customer schedules and forecasts.
Working on the costing of new products and revisiting the costing of existing products.
Handled global suppliers and ensured 100% OTIF by issuing clear forecasts.
Analytical reasoning of the root cause for quality issues and delivery misses if any.
Amendment costs working every 3 months for existing projects based on Nalco / Reliance trends.
Interacting with customers on NPD and finding solutions to existing problems.
Making sure the production is going as per schedule and if there are any sudden orders, planning for outsourcing activities.
Preparing and reviewing the team's OKR and KPIs.
Received awards from Daimler for a three - year streak of ZERO PPM and a 100% delivery achievement award.
Maintaining minimum inventory at plant by analyzing material consumption pattern and replenishment lead time.
Served as MR for Certification Audits for ISO 9001 & 14001.
Working as MR for Certification Audits for IATF 16949 : 2016.
Serving as interim production / purchase engineer for those facilities that have an extended absence or vacancy within the division as well as, training newly hired engineers for their new roles.
Keep track of logistics and maintaining the company's inventory ratio.
Improved inventory turn over ratio from 4 to 7.
Recruiting and finalizing with HR Team for various openings.

Senior Production & Service Engineer

TMC Engineering Pvt. Ltd.

06.2013 - 03.2018

Supporting production engineers at different milestones of the machine development process.
Coordinate with the manager by scheduling regular meetings to discuss the issues faced during machine development stages.
Installation and servicing of testing equipment.
Carrying out quality inspections.
Fixing faults or arranging replacements to be installed.
Responding immediately to equipment breakdowns.

Service and Development Engineer

TMC ASSOCIATES

06.2009 - 06.2011

Role in production of testing equipment's such as impact testing machine, Rockwell hardness, torsion testing machine, deflection testing machine, etc.
Installation and servicing of testing machines such as Universal Testing Machine, Compression Testing Machine, Spring Testing Machine, Rockwell hardness machine.
Analyzing the problems and overcoming them and submitting the reports to the organization.
Calibration Analysis of testing machines, and Total station.
Cost reduction and increased productivity by using Continuous Improvement tools.
Responsible for new product development as per drawing on fabrication and machining lines and Coordinating with senior engineers.

Summary

Overview

Work History

Head - Operations

Senior Production & Service Engineer

Service and Development Engineer

Education

M.E - CAD/CAM

B.E - MECHANICAL

Skills

Personal Information

Timeline

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