Y.Mallikarjuna Reddy
Chennai
Summary
A challenging position in a Manufacturing or Engineering where my management and technical background, along with the leadership and decision making capabilities, will be combined to render the most benefit to the company.
Engineering professional with 5.2 years' experience in Production/Manufacturing areas. Experienced in handling Production Management, Shop Floor Control, Assembly Shop, and Automatic and Semi-automatic assembly, & Buffing Process. Well versed with IATF 16949, 5S, Lean, Kaizen, 8D Problem Solving, QC tools.
Overview
4
4
years of professional experience
1
1
Certification
Work History
HOD OPERATIONS
APMMS ENTERPRISE PVT.LTD
ANANTAPUR
09.2023 - 02.2026
- Completed day-to-day duties accurately and efficiently.
- Oversaw daily production schedules to ensure workflow efficiency and timely delivery.
- Coordinated with quality assurance to maintain product standards and compliance.
- Trained team members on safety protocols and best practices in production operations.
- Conducted regular inspections of machinery to ensure proper functioning and maintenance.
- Reviewed production orders, schedules, delivery dates, and inventory levels to determine product availability.
- Monitored employee attendance records and took disciplinary action when appropriate.
- Directed cost reduction and process improvements to boost workflows and productivity.
- Eliminated process discrepancies, implementing continuous improvements for scheduling procedures.
- Maintained accurate records of production data such as labor costs, output, and quality control results.
Export & Import Manager
SHP PACKING PVT.LTD
ANANTPAUR
02.2022 - 09.2023
- Managed import documentation and compliance for international shipments.
- Coordinated with suppliers to ensure timely delivery of goods.
- Oversaw inventory management and stock levels for imported & export products.
- Developed relationships with freight forwarders to optimize shipping processes.
- Implemented process improvements to enhance operational efficiency in imports& exports
- Performed audits on incoming shipments to verify accuracy against purchase orders.
- Prepared, checked, and filed documentation with department.
- Trained staff on import regulations and best practices for compliance.
- Partnered with logistics department to discuss and remedy internal and external issues dealing with import and export operations.
- Coordinated with customs brokers to ensure timely clearance of shipments.
- Collaborated with freight forwarders to arrange transportation of import & export of goods.
Junior Engineer- Manufacturing
Mando Automotive India Ltd
Chennai
- Duration: 3.9 Years
- Maintain and improve OEE.
- Sustain Customer Deliverability.
- Training Operators and preparing schedule & Develop cell leaders.
- Man power deployment planning.
- Maintain & Proper implementation of 5S.
- Assist with APQP documentation (PFMEA, Control Plans).
- Analyse Not Right First Time (NRFT) issues in the assembly process and develop countermeasures to correct discrepant level.
- Prepare counter measure report for shortfalls in achieving the monthly plan.
- Continuous upgrade the manufacturing system to ensure product quality & reliability (KAIZEN).
- Working for New product development with engineering team.
- Perform other duties as assigned within the scope of this position.
- Coordinate employee-initiative cost-reduction programs.
- Ensure identification & traceability of products at all stages.
- Cross functional responsibility for new model development.
- Preserving discipline with respect to safety rules.
Process Controller
Exson Mobile Oil and Gas Company
Singapore
- Duration: 1.6 Years
- Ensuring adherence of design of the Process Control System to corporate and international industrial standards.
- Ensuring process monitoring tools are functional and fit for purpose.
- Participating in Root Cause Analysis (RCA) exercises to determine root causes and eliminate defects.
- Interrogating Flawless Start-Up data base to identify threats and opportunities.
- Attending and supporting other EOR projects.
- Reviewing and approving Control Systems functional test procedures.
- Coordination with Operations on commissioning, hand-over and shutdown requirements.
- Ensuring instruments and control systems readiness for operation. Developing the Minimum Conditions of Satisfaction for turnover to Operations are met.
- Reviewing test procedures.
- Witnessing Factory Acceptance Tests, Site Acceptance Tests and Performance Tests.
- Initiates and develops specific procedures, work instructions, work plans, inspection and testing schedules within the maintenance management system and ensures section compliance.
Education
Diploma of Engineering - Mechanical
Loyola Polytechnic college
01.2011
Skills
- Valve body processing
- Valve piston processing
- Grinding
- Automated assembly
- Semi automated assembly
- Lean manufacturing
- KAIZEN
- TPM
- HPS production system
- Shop floor management
- Quality tools
- Manpower planning
- Shift planning
- Product engineering interface
- Customer interface
- Supplier interface
- Prototype development
- Production part development
- Technical guidance
- Training
Certification
- Identification & Elimination of Waste By Anand University.
- 5s & 3c by Anand University.
- TLDP (Team Leader Development Program) by Anand University.
- Error proofing techniques by Omnex Consultant.
- Kaizen training by Maxwell training centre.
- Safety training by Usha Fire and Safety.
- 7 QC Tool by NTTF.
- 8D Problem solving training by Omnex Consultant.
- FMEA Training by Omnex consultant.
- Effective Communication.
Area Of Competencies
- Hands on experience in valve body, valve piston Process & Grinding and automated & Semi Automated SPM assembly line machines.
- Exposure to manufacturing concepts like Lean Manufacturing, KAIZEN, TPM and HPS production system.
- Experience in shop floor management.
- Knowledge of quality tools.
- Manpower planning/Shift Planning.
- Interface with product engineering, customers, and suppliers to develop prototype and production parts.
- Provide technical guidance and training to the production team.
Disclaimer
I hereby declare that all the details given above are true to the best of my knowledge and belief.
Awards
- Major process rejection reduced to 0.
- Cycle time reduced in Gas filling & Curling Process by Program modification and increased production by 10 percent.
- SMED 15 min to 8 min.
- Plant Wise Best CI Award Achieved for best cell 4 times.
- Best cell Co-Ordinator for the month of 2016 OCT & NOV.
- Target of OEE 86% achieved in 8 months.
- Poke yoke system developed for Important Bush pressing process and eliminated customer complaint.
- Reduced Process Rejection PPM from 520 to 160 through contamination elimination project done in various assembly machines.
- Reduced in process rejection percentage from 10.25% to 5.32% in GMA Welding process by continuous improvement.
- Reduced Buffing Process rejection PPM from 450 to 100.
Personal Information
- Passport Number: Yes
- Date of Birth: 12/06/93
- Gender: Male
Languages
- Tamil
- English
- Hindi
- Telugu
Timeline
HOD OPERATIONS
APMMS ENTERPRISE PVT.LTD
09.2023 - 02.2026
Export & Import Manager
SHP PACKING PVT.LTD
02.2022 - 09.2023
Junior Engineer- Manufacturing
Mando Automotive India Ltd
Process Controller
Exson Mobile Oil and Gas Company
Diploma of Engineering - Mechanical
Loyola Polytechnic college