RAMAMOORTHY S
FACTORY MANAGER
2/115,TG NAGAR, KALIYANNANPUDUR, KOVILPALAYAM, POLLACHI
Summary
More than 25 years of experienced(Production & Maintenance) in production planning, erection and commissioning of polyurethane foam machine,textile processing machinery,Pneumatic&hydraulic presses,bending&shearing machines,Sheet metal fabrication,Textile Machinery manufacturing,maintenance of textile machinery,foaming machinery,quarry machinery,utility maintenance,maintenance of ETP,RO,Evaporator,Conveyors,Boiler and thermopac,Rotating and static equipments,arc,tig&mig welding 5S,KAIZEN,ISO,CAPA,Time management skills,Rootcause analysis,Material handling system,Operational analysis, Facility and plant modifications,Costing,Inventorybcontrol in Stores To seek and maintain full-time position that offers professional challenges utilizing interpersonal skills, excellent time management and problem-solving skills. Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.
Overview
24
24
years of professional experience
5
5
years of post-secondary education
Work History
FACTORY MANAGER
M/S THIRUKUMARAN FIBRES
UDUMALAIPET
10.2021 - Current
- Production planning,Labour planning&management,machines spares purchase,machines maintenance (extraction,polish,pith block,bale machines),raw material purchase co ordination,stores stock level control, documentation of production and sales,5S implementation, vehicle maintenance follow up,fabrication work Follow up.
- Delivered factory-level communications and tactical direction and drove achievement of quality, delivery, productivity and financial performance goals and objectives.
- Orchestrated and maintained vibrant continuous improvement and lean manufacturing culture within factory.
- Led productive, motivated and loyal manufacturing team and generated factory-wide customer focus and pride in workmanship.
- Managed personnel by implementing company policies, procedures, work rules, and disciplinary action.
- Prepared and maintained production reports and personnel records.
- Monitored inventory levels and restocking schedules to avoid production delays from unavailable materials.
- Oversaw routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
- Planned operations to meet established schedules, factoring in order demands and business forecasts.
- Enforced health and safety protocols to promote safe working environment.
- Utilized data analysis tools to identify and resolve production issues.
ASSISTANT FACTORY MANAGER
M/S COIR ON FOAM PRODUCTS PVT LTD
POLLACHI
03.2021 - 09.2021
- Production planning,Costing, Stores Inventory Control, Purchase Assistance,Raw material planning, Inspection ofraw materials, Quality checking of products produced, Finished goods despatch planning, Machine and
- Manpower utilisation, Preventive and Breakdown Maintenance of machine and Utilities,MIS report, Customer complaints Solutions,Logistics followup,Training to unskilled employees
- Created and delivered manufacturing labor cost and price input for customer quote reviews.
- Managed personnel by implementing company policies, procedures, work rules, and disciplinary action.
- Prepared and maintained production reports and personnel records.
- Oversaw routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
- Enforced health and safety protocols to promote safe working environment.
- Implemented quality control system to review products against technical specifications and corporate standards.
- Utilized data analysis tools to identify and resolve production issues.
MAINTENANCE INCHARGE
M/S BANNARI AMMAN SPINNING MILLS LTD
PERUNDURAI
11.2014 - 02.2021
- Preventive Maintenance & materials planning fortheweekly & monthly.Daily
- Reportspreparation and analysis
- Modification & implementation of new and accurate techniques for zerofailure.Break down maintenance analysis and sort out problems
- Daily & monthly costing ofmaintenance materials and analysis .Maintenance of Dyeing Machines,Boiler,
- Thermic fluidsystem,Padding,Slitopen,Stenter,compactinganddryermachines,ETP,RO,STP,ATFD,MF,CoolingTower,Evap orator,Air compressor,Air blower,Gensets and Air dryers.Fabrication and pipes welding work,Follow up work of EB,Boiler inspector,TNPCB etc.
- Used critical thinking to break down problems, evaluate solutions and make decisions.
- Identified issues, analyzed information and provided solutions to problems.
- Self-motivated, with a strong sense of personal responsibility.
- Worked effectively in fast-paced environments.
- Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
ASSISTANT MANAGER
M/S SHEELA FOAM PVT LTD
PERUNDURAI
04.2012 - 03.2013
- Production planning as per customer schedule.Quality awareness training to operators and packers.5S training to supervisors and operators.Corrective Action Report followed against Customer Complaints.MIS report generation,Work allocation to workers(88 peoples).Study about productivity and shortfall.Kaizen,Poke yoke and TPM follow up.Cost estimation of finished goods,Analysis of reduction in production cost,Analysis of variable factors affecting production,Inspecting Safety environment,Daily production report submitted to plant head.
- Mentored team members to enhance professional development and accountability in workplace.
- Increased employee performance and job satisfaction to strengthen retention and engagement.
- Supervised day-to-day operations to meet performance, quality and service expectations.
- Monitored security to protect employees, customers and property.
- Evaluated employee performance and conveyed constructive feedback to improve skills.
- Improved staffing during busy periods by creating employee schedules and monitoring call-outs.
- Set aggressive targets for employees to drive company success and strengthen motivation.
MACHINERY INCHARGE
M/S SRI MURUGAN ENTERPRISES
HOSUR
10.2010 - 03.2012
- Labour management,Preventive and Periodical maintenance of excavators,gen sets(250kva),air compressors (40T to 200T) ,Tippers,Purchase of machinery spares,ISO Documentation,Analysis of machine utilization,wiresaw cutting m/c,LD bore,JCB,mis report generation
- Used critical thinking to break down problems, evaluate solutions and make decisions.
- Proven ability to learn quickly and adapt to new situations.
- Self-motivated, with a strong sense of personal responsibility.
- Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
- Managed time efficiently in order to complete all tasks within deadlines.
PRODUCTION ENGINEER
M/S MAGNETIC ELECTRONIC DEVICES PVT LTD
BENGALURU
05.2008 - 09.2010
- Inprocess quality checking.ISO documention.Costing of finished goods
- Analysis of reduction inproduction cost,Analysis of vaiable factors affecting production,Machine utilization Anal ysis,Work allotment to workers(70peoples).Daily production report submitted to production manager.Follow up of maintenance of press tools.Planning and implementation in press tools like blanking,piercing,bending,extrusion and welding of sheet metal works.
- Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Supervised entire production process and prepared proper documentation for dispatch.
- Communicated with other team members to enhance process and performance.
- Performed root cause analysis and implemented corrective actions.
- Completed and submitted monthly and yearly reports to support executive decision making.
- Inspected all machines and equipment and provided necessary repairs.
PRODUCTION CUM ADMINISTRATION HEAD
M/S SR FOAMS
ATTIBELE
09.2003 - 04.2008
- Overall seeing production and quality.Follow up of purchase and marketing.Maintenance of moulds and machines.Purchase of raw material, quality inspection of finished products,Internal Auditing,Stores Activities,Despatch follow up,Vendor development,Implementing new methods to improve production and sales,Quality standards follow up,General administrative skills, government officials related works follow up, account management,mis report generation, budgeting, costing etc
- Worked well in a team setting, providing support and guidance.
- Demonstrated strong organizational and time management skills while managing multiple projects.
- Proven ability to develop and implement creative solutions to complex problems.
- Used critical thinking to break down problems, evaluate solutions and make decisions.
- Skilled at working independently and collaboratively in a team environment.
- Self-motivated, with a strong sense of personal responsibility.
- Completed paperwork, recognizing discrepancies and promptly addressing for resolution.
- Cultivated interpersonal skills by building positive relationships with others.
- Developed and maintained courteous and effective working relationships.
- Applied effective time management techniques to meet tight deadlines.
- Resolved problems, improved operations and provided exceptional service.
- Exercised leadership capabilities by successfully motivating and inspiring others.
- Delivered services to customer locations within specific timeframes.
PRODUCTION ENGINEER
M/SFOAMPRODUCTSPOLYURETHANE, MIS
HOSUR
03.1999 - 09.2003
- ISO documentation.Production planning.Implementaion of new techniques in machinery and moulds.Maintenance work ofmoulds and machines.Work allotment of workers(52peoples).Quality checking- inprocess by visual and final quality inspection by using equipments (hardness testing machine,elongati on testing machine).Raw material inspection-checking properties like viscosity,specific gravity.Programming in mixing machine costing,mis report generation
- Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Reported variance reports for production orders.
- Applied lean manufacturing processes to enhance quality, reliability or cost-effectiveness.
- Supervised entire production process and prepared proper documentation for dispatch.
- Performed regular production studies and machine analysis to identify any quality and process problems.
- Trained team on best practices to optimize production and improve quality.
- Reviewed product designs for manufacturability or completeness.
Education
B.E - MECHANICAL ENGINEERING
MANONMANIAM SUNDARANAR UNIVERSITY
TIRUNELVELI 08.1993 - 04.1997
H.SC -
NATARAJAN HIGHER SECONDARY SCHOOL
KATTUNAICKENPATTI 06.1992 - 04.1993
SSLC -
NATARAJAN HIGHER SECONDARY SCHOOL
KATTUNAICKENPATTI 06.1990 - 04.1991
Skills
Production documentation
Maintaining production documents
Production output documentation
Production Scheduling
Training administration
Administration and management skills
Production Control
Production line operations
Timeline
FACTORY MANAGER
M/S THIRUKUMARAN FIBRES
10.2021 - Current
ASSISTANT FACTORY MANAGER
M/S COIR ON FOAM PRODUCTS PVT LTD
03.2021 - 09.2021
MAINTENANCE INCHARGE
M/S BANNARI AMMAN SPINNING MILLS LTD
11.2014 - 02.2021
ASSISTANT MANAGER
M/S SHEELA FOAM PVT LTD
04.2012 - 03.2013
MACHINERY INCHARGE
M/S SRI MURUGAN ENTERPRISES
10.2010 - 03.2012
PRODUCTION ENGINEER
M/S MAGNETIC ELECTRONIC DEVICES PVT LTD
05.2008 - 09.2010
PRODUCTION CUM ADMINISTRATION HEAD
M/S SR FOAMS
09.2003 - 04.2008
PRODUCTION ENGINEER
M/SFOAMPRODUCTSPOLYURETHANE, MIS
03.1999 - 09.2003
B.E - MECHANICAL ENGINEERING
MANONMANIAM SUNDARANAR UNIVERSITY
08.1993 - 04.1997
H.SC -
NATARAJAN HIGHER SECONDARY SCHOOL
06.1992 - 04.1993
SSLC -
NATARAJAN HIGHER SECONDARY SCHOOL
06.1990 - 04.1991