Ramasamy V
Chennai
Summary
Experienced Mechanical Engineer with a B.E. degree and more than 26 years in manufacturing and new product development, specializing in automotive applications. Demonstrated ability to introduce innovative ideas that drive product advancement and operational improvements. Focused on delivering results that support company objectives while maintaining a commitment to integrity and professionalism.
Overview
28
28
years of professional experience
Work History
Operations Manager
Baiksan Synthetic India Pvt Ltd
Chennai
04.2024 - Current
- Daily review Meeting with team to meet productivity with quality.
- Daily Customer Complaint monitoring and solving through QC Tools.
- Inventory carrying.
- Cost reduction done on RM & Man power reduction through process eliminations.
- Supplier audit conducting periodically.
- Supplying to Transys lear, Saddles international & Yongsan automotive india p ltd.
Plant Manager
SI Interpack Pvt Ltd
04.2024 - 03.2025
- Daily review Meeting with team to achieve the operations target.
- Find the variables and eliminate them.
- Inventory management.
- Cost saving on RM consumption.
- Daily sale & purchase monitoring.
- Productivity improvement through time study taken & ensue line balancing.
- Manpower utilization as per management target.
- Improvement activities in 4M.
- Working to remove the 7 Wastages.
- Knowledge in IATF 16949.
- KPI Review with department HOD’S.
- Poka – Yoke jig deploying to prevent mistakes.
- Trim covers manufacturer, Supplying to TVS Motors & Uno Minda Pvt Ltd.
Plant Manager
Sankar Elastomers Pvt Ltd
Chennai
02.2023 - 04.2024
- Daily review Meeting with team to meet productivity with quality.
- Conducting in-process audit periodically.
- Cost reduction done on RM & Man power reduction through process eliminations.
- Control the man power absenteeism.
- Quality alert & One Point Lesson provided for customer complaints to avoid the human error & improve the quality of products.
- Control RM & FG Inventory.
- Achieve Sales Plan vs Actual without any issues.
- Control the attrition.
- Gaskets manufacturer. Supplying to Royal Enfield through Sankar NPJ.
Manager – Operations
Saddles international automotive & aviation interiors Pvt Ltd
Chennai
05.2020 - 10.2022
- Ensure to meet out the productivity though operator’s standardization.
- Cost reduction done on Raw materials.
- Reduce the changeover to improve productivity.
- Customer complaint monitoring, analyzing and solving.
- Detailed weekly and monthly rejection analysis report submit to the management.
- Take time study, Identify the bottle neck process & reduce cycle time.
- Analyzing and solving the customer end rejection.
- Daily rejection review meeting conducting for rejection control.
- Preparation of contingency plan.
- Control of records & Documents.
- Training given to the engineers and Supervisors to improve 5S in shop floor.
- Monitoring operator wise rejections regularly.
- Seat covers & Door trims manufacturer for automotive. Supplying to Lear automotive India P ltd.
Sr. Manager – Production & Development
Yongsan automotive India Pvt Ltd
Chennai
06.2012 - 02.2020
- Production planning & Execution.
- Take time study to ensure line balancing to improve productivity.
- Act as a plant head organize the plant operation.
- Detailed weekly and monthly rejection analysis report submit to the COO.
- Project leader for new product development.
- Reduce the field complaints.
- Operator wise rejection monitoring & control the quality issues through periodical training given to them.
- Implement & Maintain 3C & 5S activities properly.
- CFT leader for Quality circle.
- Team member in SGA.
- Conduct daily review meeting with all staffs to find out the gaps and solve with immediate action.
- Skill matrix provided to operators & inspectors.
- Sunvisor, Headrest, Armrest & Seat covers manufacturer, Supplying to Hyundai, Kia &Transys Lear.
Sr. Engineer – Production
Lear automotive India Pvt Ltd
Chennai
01.2012 - 06.2012
- Operator’s work allocation.
- Ensure to achieve UPH.
- Analyzing and solving the customer end rejection.
- Ensure First Middle & last part inspection.
- Engineering order follow up & implement the same in shop floor.
- Maintain 5s & 3c activity in shop floor.
- Seat manufacturer for automotive. Supplying to Renault Nissan, Ford motors.
Engineer – Production
Dymos Lear automotive India Pvt Ltd
Chennai
06.2006 - 12.2011
- Skill improvements of operators.
- Analyzing and resolving the customer end rejection.
- Implement the EO shop floor smoothly.
- Maintain minimum inventory management using ERP.
- Analyses of Field returns & initiate necessary corrective actions.
- Seat manufacturer for automotive. Supplying to Hyundai, Ashok Leyland.
Jr. Engineer – Production
Vibromech engineers & Services limited
Chennai
08.2004 - 05.2006
- Knowledge in press shop operations.
- Operator’s Work allocation.
- Ensure UPH for line & UPPH for operators.
- Analyzing and solving the customer end rejection.
- Ensure First Middle & Last inspection.
- Check efficiency for line.
- Engineering order follow up & implement the same in shop floor.
- Vibration damper manufacturer for automotive. Supplying to Ford motors, Ashok Leyland.
Production Incharge
SVL Enterprises
Thiruvallure
06.1998 - 08.2004
- Mistake proofing jigs implementation in press shop.
- Work allocation.
- Production planning & Execution.
- Ensure UPH.
- Bicycle carrier & Divisional channels manufacturer. Supplying to TI groups.
Education
BE -
MECHANICAL ENGINEERING
Skills
- Problem solving & Cost reduction
- Quick Learner
- Training
Interest
- Sports
- Listening Daily news
Languages
- English
- Tamil
Disclaimer
I hereby declare that all the statements mentioned above are true and correct to the best of my knowledge and belief.
Areas Of Interest
- Production
- NPD
- Improvements
Personal Information
- Father's Name: Vellaichamy
- Date of Birth: 06/20/78
Timeline
Operations Manager
Baiksan Synthetic India Pvt Ltd
04.2024 - Current
Plant Manager
SI Interpack Pvt Ltd
04.2024 - 03.2025
Plant Manager
Sankar Elastomers Pvt Ltd
02.2023 - 04.2024
Manager – Operations
Saddles international automotive & aviation interiors Pvt Ltd
05.2020 - 10.2022
Sr. Manager – Production & Development
Yongsan automotive India Pvt Ltd
06.2012 - 02.2020
Sr. Engineer – Production
Lear automotive India Pvt Ltd
01.2012 - 06.2012
Engineer – Production
Dymos Lear automotive India Pvt Ltd
06.2006 - 12.2011
Jr. Engineer – Production
Vibromech engineers & Services limited
08.2004 - 05.2006
Production Incharge
SVL Enterprises
06.1998 - 08.2004
BE -
MECHANICAL ENGINEERING