Summary
Overview
Work History
Education
Skills
Accomplishments
Timeline
Patents
Extracurricular Achievements
Hobbies
Generic
Ramesh Sarangamath

Ramesh Sarangamath

Product Design Manager
Hubballi,Karnataka

Summary

A seasoned and diligent Product Design Manager, renowned for meticulous and professional approach, with robust 12-year tenure in design, development, testing, and certification of electro-mechanical products across consumer durables, aerospace, consumer electrical and medical domains.


Started career in 'Engineering Design Services' (CAD), then worked in technology scouting of compliant mechanisms for product optimization (CAD + CAE), and then ventured into New Product design (NPD) and development (CAD + CAE + MFG). Worked in MNCs as well as top research institutes of India with objective of end-to-end product life cycle exploration to learn methodological, research (fundamental theories and principles) based and intuition based product or system design. Expanded expertise through diverse roles across medical, Consumer Electrical (earning utility patent for miniature circuit breaker - MCB), Aerospace, Agriculture (earning utility patent for artificial beehives), Cookware, Kitchen Appliances, Toys, and Industrial Automation domains.


So far, Launched two products (Multi-Purpose Shredding Machines), Released two products for beta testing (Panchakarma Therapy Device and Artificial Beehive) and released one product (Kitchen Appliance - BLDC mixer grinder) for sample production. And tested the Kitchen Appliance for IS 302/1 and ISO 4250 Certification.


Additionally, To help organic growth of team/organization, handled trainings on project tools and product design guidelines to interns, new joiners and all team members. Also, coached other senior team members to handle additional responsibilities and enabling their career growth.


Overview

12
12
years of professional experience
7
7
years of post-secondary education
4
4
Languages
2
2

Technology Patents

3
3

Design Patents

1
1

Conference Paper

Work History

Product Design Manager

Aequs Innovation Center
Hubballi
12.2017 - 09.2023
  • Successfully executed 5 end-to-end projects of design and development of simple mechanical product to smart electro-mechanical product. Of which, 2 Products (multi-purpose shredding machines for waste recycling applications) are launched to market, 2 products (Ayurvedic panchakarma medical therapy device and Apiculture - honey harvesting device) are in Beta testing phase and 1 product (smart kitchen appliance - mixer grinder with BLDC motor) is in sample production.
  • Successfully executed end-to-end Design and Development of kitchen Appliance from Concept Design to Sample Production through all milestone activities like Concept Design & Selection, 3D CAD Release, BOM Release, Rapid Prototype Release, DFMEA Document Release, Drawings Release, Assembly Sequence & Wiring Diagram Release, PFMEA Document Release, Resource and Production Estimation, Assembly Site Layout Creation, Quality Inspection Plan creation (Tolerance Stack up Study), Sample Production, Pre-Certification Test and Functionality Validation, BIS & RoHS Certification Support).
  • Spearheaded collaborative efforts to bring products to market.
  • Coordinated project planning and execution with team members and cross functional team leads.
  • Coordinated design meetings and decisions with internal departments and teams.
  • Successfully executed end - to - end New Product Development Projects from 'Voice of Customer' to Product Delivery. For ex: Multi-Purpose Shredding Machines for Industrial and Agricultural Waste Recycling.
  • Reviewed new opportunities to drive business strategy at planning sessions. For ex: Initiated new business verticals to offer 'Engineering Services' in Reverse Engineering and Rapid Prototyping (RE/RP) domains.
  • Maintained positive vendor relations to build strong partnerships.
  • Software Tools : SolidWorks, PTC Creo. 3DSPrint & EinScan.
  • Note : At KLE Technological University, worked with same team but under different innovation labs like 'Center for Innovation and Product Development' (CIPD), 'Center for Technology Innovation and Entrepreneurship' (CTiE) and 'Aequs Innovation Center' (AIC) as per project/customer requirements.

Senior Engineer

Eaton India Innovation Center
Pune
08.2016 - 07.2017
  • Defined engineering problems, collected data, established facts and drew conclusions to solve project issues. For ex: Root Cause Analysis (RCA) for 'Bonding Jumper' part failure in assembly.
  • Reviewed customer requirements and provided engineering clearance to Eaton Joints products for production.
  • Collaboratively worked with global stakeholder teams (mainly USA) for Product/Process improvements. Ex: Redesign of Go and NoGo Gauges.
  • Customized Aerospace standards and process documents to suit Eaton Aerospace Joints Products portfolio.
  • Used Program Management Tools such as Scope Document, 4 Up Charts and Gantt Charts to effectively track and measure Project Health.
  • Established and maintained productive working relationships with stakeholders.
  • Monitored employee performance to keep projects on task
  • Promoted teamwork and demonstrated effective communication skills to improve collaboration among personnel.
  • Software Tools: CATIA V5 with ENOVIA and Minitab.

Industrial Project Assistant

Indian Institute of Science
Bengaluru
08.2014 - 08.2016
  • Performed work according to project schedules and established quality standards for CAD Design, CAE Analysis and 3D Printing.
  • Scheduled and facilitated meetings between project stakeholders to discuss schedules, progress and deliverables.
  • Provided engineering solutions to industry problems using root cause analysis (RCA) and engineering fundamentals, for ex: Stacked parking system failure assessment for Flipkart.
  • Developed compliant mechanism for given requirement of miniature circuit breaker by Eaton India Engineering Center, Pune.
  • Created CAD models and executed Non-Linear FEA Analysis - Modal analysis, Structural stress analysis and Contact Stress Analysis of mechanism, developed non-dimensional maps called 'KinetoElastoStatic' maps to check suitability of mechanism for given design requirements to avoid repetitive FEA work.
  • Designed test fixtures and executed prototype testing to experimentally validate.
  • Self-Learnt MATLAB Coding and developed code for 2D Topology Optimization with Multi Point Constraint (MTech Project – 369 LOC).
  • Filed one technology patent on 'Multi-port Compliant Bi-stable Arches for circuit breaker mechanisms'
  • Software Tools: SolidWorks, Abaqus CAE and MATLAB.

Systems Engineer

TATA Consultancy Services
Bengaluru
01.2010 - 08.2012
  • Simplified and Improved 3D CAD models of medical implants and surgical equipment as per customer requirements
  • Created 2D drawings for medical implants and surgical equipment as per governing Geometric Dimension & Tolerance (GD&T) standards and best practices.
  • Executed Tolerance Stack up analysis (2D) and layout or mating part analysis.
  • Implemented of design change requests, product improvements and corrective action for product non-conformances.
  • Conducted training for new joiners on project tools and technologies.
  • Received ‘TCS Gems: On Spot Award' for successful execution of project on surgical implants for Tibia Bone.
  • Internal certification on Geometric Dimension & Tolerance (ASME Y14.5M).
  • Software Tools : Unigraphics NX with Team center.

Education

M. Tech - Machine Design

BMS College of Engineering
Bengaluru
09.2013 - 08.2016

Bachelor of Engineering - Mechanical Engineering

Basaveshwar Engineering College
Bagalkote
09.2005 - 06.2009

Skills

    New Product Design (NPD)

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Accomplishments

  • Initiated a new business verticals to offer CAD visualization (rendering) services and to offer ‘3D Scanning and 3D Printing' services for product reverse engineering and rapid prototyping.
  • As co-principal Investigator wrote six business proposals.
  • Successfully executed end-to-end Design and Development of a kitchen Appliance (BLDC Mixer Grinder) from Concept Design to Sample Production (Milestone Activities: 3D CAD Release, BOM Release, Rapid Prototype Release, DFMEA Document Release, Drawings Release, Assembly Sequence & wiring Diagram Release, PFMEA Document Release, Resource and Production Estimation, Assembly Site Layout Creation, Quality Inspection Plan creation, Sample Production, Pre-Certification Test and Functionality Validation, BIS & RoHS Certification Support).
  • As Subject Matter Expert (SME), provided failure assessment and root cause analysis services to industrial product failures, for ex: Stacked parking system failure assessment for Flipkart.
  • Intellectual Properties: 2 Technology patents, 3 Design patents and 1 Conference paper.

Timeline

Product Design Manager

Aequs Innovation Center
12.2017 - 09.2023

Senior Engineer

Eaton India Innovation Center
08.2016 - 07.2017

Industrial Project Assistant

Indian Institute of Science
08.2014 - 08.2016

M. Tech - Machine Design

BMS College of Engineering
09.2013 - 08.2016

Systems Engineer

TATA Consultancy Services
01.2010 - 08.2012

Bachelor of Engineering - Mechanical Engineering

Basaveshwar Engineering College
09.2005 - 06.2009

Patents

  • Multi-port compliant bistable arches for circuit breaker mechanisms. Application number: PCT/EP2017/075413.
  • Non-invasive and non-intrusive honey harvesting device. Application number: 202141055978.
  • Multipurpose shredding machine. Application number: 310284.
  • Automated traffic control and violation deterrent system. Application number: 317705-001 and 317706-001.

Extracurricular Achievements

  • Participated in ‘Shristi – 2009’ - State Level Technical Project Exhibition (Malnad College of Engineering, Hassan, Karnataka).
  • Secured 3rd place in ‘Solid Modelling’ using Solid Edge organized in 2008-09 at college level event.
  • Secured 1st place in ‘Skit’ competition in 2008-09 at college level event.
  • Secured 2nd place in ‘Sudoku’ Competition in 2006-07 at at college level event.

Hobbies

  • Cooking Vegetable dishes and Listening to songs - Classical music and Light music.
  • Reading novels of Science, Biography and Legendary Stories.
  • Solving Sudoku puzzles, Kakuro puzzles and Crosswords (Kannada).
Ramesh SarangamathProduct Design Manager