SAP MM module
Hi, I’m
Ramkumar
Production Engineer
Coimbatore ,TamilNadu
Summary
- Lean Six Sigma Green Belt Certified Engineer, with 6+ years of experience encompassing in Production & 3+ contract manufacturing Group (CMG) Department across Engineering and Manufacturing domain.
- Hands-on experience in handling end-to-end production.
- Proficient in prioritizing and managing multiple assignments, inducing process improvement initiatives to achieve maximum efficiency &Utilization, coordinating with internal and external customers for smooth business operations.
- To achieve the Production with quality requirements by improving productivity, quality, and cost targets through Total Employee Involvement (TEI).
- Achieving monthly target through daily PDCA, teamwork, analyzing rejections to reduce quality complaints and improve on time delivery.
- Skillful in Creating & implementing Procedures, Work instruction, Safe work instruction & 6S in the work area & training members for process optimization.
- Profound knowledge General Assembly Drawing (GAD), Cross Sectional Drawing (CA), Connection Drawing (CD), Data Sheet, Inspection Test Plan (ITP)&FO Documents.
- Finalizing accurate and economical pricing and procuring product per the Specifications & Generating purchase orders.
- An advanced user of Microsoft Office applications such as Word, Excel, and PowerPoint and well-versed with SAP MM module. Team player with excellent communication, interpersonal, analytical, negotiation, and mentoring skills
Overview
10
years of professional experience
8
years of post-secondary education
5
Certifications
4
Languages
Work History
Flowserve India Private LimitedCoimbatore
Production Supervisor
09.2018 - Current
Job overview
- Achieved on-time shipments goal by empowering employees to continued success.
- Trained staff of direct labor employees to perform assembly and manufacture of specified products.
- Resolved issues quickly to maintain productivity goals.
- Evaluated team member performance regularly to identify and resolve productivity concerns.
- Accomplished targets and met demand by assessing equipment performance, reviewing materials supplies, and organizing manpower.
- Set and enforced performance-oriented production approach, significantly increasing worker output and reducing safety incidents.
- Established clear priorities and production quality standards.
- Managed internal operational standards and productivity targets.
- Reviewed customer feedback and developed strategies to improve product quality.
- Evaluated existing production processes and identified areas for improvement.
- Coordinated with other departments to maintain smooth and efficient product flow.
- Implemented cost-saving initiatives to reduce production costs while maintaining high quality standards.
- Managed team of 20-30 production associates, overseeing productive production processes and meeting all deadlines.
- Supervised ongoing daily production phases.
- Planned, organized and monitored resources to deliver efficient use of labor, equipment and materials.
- Strengthened performance metrics tracking and analysis to enhance tactical and strategic company plans.
- Created and implemented strategies for improving operational efficiency and accuracy.
- Kept accurate and detailed records of personnel progress and productivity.
- Monitored daily and weekly key performance indicators to maintain on-track status.
Larsen & Toubro LtdCoimbatore
Sr. Engineer
07.2016 - 08.2018
Job overview
- Part of the contract manufacturing Group (CMG) Department and handled Gate, Globe, check valves
- Responsible for preparation of production plan to meet the monthly market demand for domestic orders
- Reviewing the production plan and gathering the shortage of Casting & Bom and Monitoring the vendor delivery
- Responsible for production schedule, planning of impart raw material requirements for domestic orders
- Handling supplier relations by sourcing & developing and maintaining the supplier score card for assigned commodities
- Managing request for quote for machine parts & handling price negotiations
- Co-ordinating with quality & production department to ensure machine parts are available for supplier and in plant movement
- Ensuring various reports (stock, excise, Finished Goods statements etc.) are prepared periodically and proper record are maintained with respect to material receipts, consumptions & Dispatch of finished goods
- Co – ordinating with the design & quality departments for the approved GAD& QAP of the sale order and provide it to the vendor
- Handling generation and release of purchase orders to the supplier for assignment parts
- Responsible for maintaining all validation documents, SOP, Departmental manuals, calibrations $ costing
- Preparing costing for all related items (Fert codes)
Cesare Bonetti India Pvt LtdVapi
Assembly Engineer
05.2014 - 06.2016
Job overview
- Handled GGC Valves, Piston Valve, Manifold, Testable Check Valve & Blow Down Valve in the Production department
- Responsible for maintaining the product standards & implementing quality control programs by monitoring the production process and schedule
- Review and control of production ensuring cost effeciency.
- Analysis and monitoring of manufacturing & welding defects and make CAPA to reduce rework
- Monitoring shift-wise daily and weekly production plan by generating report for monthly achievement and ensuring machine loading and shift-wise allocation of manpower
- Manually compared work pieces to assess/detect manufacturing variations, assisting and training operators on part visual accessibility/measurement/process procedures
- Maintaining record of inspections, verifying and communicating with other departments to ensure specification compliance
- Conducting, Reviewing & Approving NDT procedures as per QAP
- Ensuring the DFT is adequate as per QAP for First, Intermediate & Final coat
Forbes Marshall LtdPune
Intern Trainee
07.2013 - 04.2014
Job overview
- Responsible for technical support on production floor, trouble shooting and solving problems in areas of manufacturing
- Ensuring training & cross-training of personnel and co-ordinating with other departments in case of production issue
- Reviewing all jobs prior to final inspection and ensuring operators perform setups as per production schedule
Education
Director of Technical Education -Dote , VLB Janki Ammal Polytechnic College
Diploma from Mechanical Engineering
05.2007 - 05.2010
Karpagam Academy of Higher Education
Bachelor of Engineering from Mechanical
05.2010 - 05.2013
Jaipur National University
MBA from Operation Management
2015.12 - 2017.12 (2 years)
Skills
Production & Operationsundefined
Certification
Certified in Auto Cad 2D, CADD Centre
Accomplishments
- Awarded 3 Spirit of Flowserve (SOF)
Software
Oracle
Additional Information
- Date of birth: 30 December 1991
- Passport No: L2154125
- Present Address:#48, NTP Palanisamy Street, Sundakkamuthur, Coimbatore – 641010
Availability
See my work availability
Not Available
Available
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Certified in NDT level 2(PT,MPT,UT,RT,VI),Metal Testing laboratory.
05-2020
Certified in Solidworks , CADD Centre
12-2019
Certified in Auto Cad 2D, CADD Centre
07-2019
Lean Six Sigma Green Belt ,TUV SUD
01-2019
Training in Pump,Seals and System , Flowserve
12-2018
Production Supervisor
Flowserve India Private Limited
09.2018 - Current
Sr. Engineer
Larsen & Toubro Ltd
07.2016 - 08.2018
Jaipur National University
MBA from Operation Management
2015.12 - 2017.12 (2 years)
Assembly Engineer
Cesare Bonetti India Pvt Ltd
05.2014 - 06.2016
Intern Trainee
Forbes Marshall Ltd
07.2013 - 04.2014
Karpagam Academy of Higher Education
Bachelor of Engineering from Mechanical
05.2010 - 05.2013
Director of Technical Education -Dote
Diploma from Mechanical Engineering
05.2007 - 05.2010
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