Rammanohar Karuppasamy
ME Engineer
Bangalore,KA
Summary
Manufacturing professional with strong background in optimizing production processes and implementing cost-effective solutions. Highly focused on team collaboration and achieving measurable results. Recognized for adaptability and reliability in dynamic environments, with expertise in lean manufacturing and process improvement.
Overview
8
8
years of professional experience
Work History
Manufacturing Engineer
Tata Electronics Pvt Ltd
09.2025 - Current
- PFMEA & Process Design: "Owned the PFMEA process for [Product Line], identifying 15+ high-risk failure modes during the prototype phase, and implementing mechanical 'poka-yoke' (error-proofing) solutions that reduced potential RPN by [5]%."
- SPC & Optimization: "Applied SPC methodology to analyze machine capability (Cpk), identifying bottlenecks, and stabilizing process parameters."
- Control Plan Integration: "Developed and audited robust Control Plans that integrated automated vision systems and sensors, reducing reliance on manual inspection, and improving the detection of critical-to-quality (CTQ) defects."
- Provided technical support during equipment installation or upgrades, minimizing downtime during transitions between production lines or facilities.
- Conducted time studies to identify areas for improvement within the manufacturing process.
- Trained and mentored junior engineers, fostering a culture of continuous learning and professional development within the team.
Manufacturing Process Engineer
Canalta Flow Measurements
05.2022 - 08.2025
- Streamlined production by identifying and correcting critical dimensioning errors in legacy engineering drawings, ensuring 100% assembly fitment.
- Coordinated with global engineering teams (across Canada and China) to synchronize design standards, eliminating cross-border communication bottlenecks.
- Multi-Project Coordination: Successfully spearheaded [Number] concurrent workstreams, utilizing advanced scheduling techniques to ensure all milestones were met according to the master project plan.
- Implemented lean manufacturing principles to reduce lead times, improve efficiency, and increase customer satisfaction.
- Worked closely with suppliers to resolve component issues, ensuring a smooth supply chain operation for the manufacturing plant.
- Analyzed production trends to make informed decisions regarding labor allocation and resource needs.
QA/QC Engineer
Veeyes Groups
10.2020 - 04.2022
- Reviewed and approved engineering change requests, ensuring that modifications maintained product quality and conformed to project specifications.
- Facilitated internal audits to assess compliance with company policies and procedures, uncovering areas for improvement and ensuring alignment across departments.
- Improved product quality by implementing rigorous QAQC processes and procedures.
- Conducted thorough inspections for adherence to project specifications, resulting in reduced defects and increased customer satisfaction.
QA/QC Engineer
CRI Nark Steel Castings
07.2018 - 09.2020
- Optimized testing efficiency by developing automation scripts for routine tasks.
- Ensured compliance with industry standards and regulations through meticulous documentation of test results and inspection reports.
- Implemented changes to work instructions based on audit findings, enhancing overall system effectiveness.
- Led efforts to obtain ISO certifications, demonstrating commitment to quality management principles within the organization.
Education
Bachelor of Mechanical Engineering - Mechanical Engineering
INFO Institute of Engineering
Coimbatore, India 04.2001 -
Skills
Failure modes and effects analysis
Risk assessment
Production monitoring
Cost reduction strategies
SIX SIGMA
Staff supervision
Computer-aided design
Accomplishments
- Achieved [C Hook Design] for Caterpillar Auto Parts Best Project Award.
- Delivery Improvement & Cost Reduction Project - Won Plant Wide Silver Medal.
- Increased Production output by 15% by implementing new streamlined processes and workflow enhancements.
- Reduced equipment Downtime by 20% through process optimization and proactive maintenance strategies.
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Manufacturing Engineer
Tata Electronics Pvt Ltd
09.2025 - Current
Manufacturing Process Engineer
Canalta Flow Measurements
05.2022 - 08.2025
QA/QC Engineer
Veeyes Groups
10.2020 - 04.2022
QA/QC Engineer
CRI Nark Steel Castings
07.2018 - 09.2020
Bachelor of Mechanical Engineering - Mechanical Engineering
INFO Institute of Engineering
04.2001 -