Rammilan Singh
Senior Design Engineer
Meerut
Summary
Professional design engineer with focus on creating innovative solutions and optimizing design processes. Known for strong collaboration skills and achieving project goals, adapting seamlessly to changing requirements. Expertise in CAD software, problem-solving, and effective communication.
Overview
2
2
Languages
11
11
years of professional experience
Work History
Senior Design Engineer
JINDAL POLYBUTTONS PVT. LTD., HISAR
02.2024 - Current
- Designed and developed button components from physical samples, enhancing product precision through reverse engineering techniques.
- Designed compound dies for sheet metal button manufacturing applications.
- Designed and developed button components from physical samples using reverse engineering techniques.
- Designed EDM electrodes and prepared detail manufacturing drawing for EDM machining operations.
- Developed sheet metal letter punch tools and related tooling components.
- Prepared comprehensive manufacturing data and process documentation for VMC milling, CNC turning, EDM, and other tool room operations, ensuring alignment with production standards.
- Created detailed manufacturing and assembly drawings, facilitating efficient tool room production activities.
- Coordinated with machining teams to ensure accurate manufacturing and timely project completion.
- Collaborated with CNC programmers and machine operators to optimize machining strategies and improve productivity.
- Conducted design reviews and implemented design modifications to enhance manufacturability and tool performance.
- Supported New Product Development from concept design through production implementation.
- Ensured compliance with engineering standards, GD&T requirements, and manufacturing best practices.
Senior Design Engineer
Daksh Engineering, Gurugram
07.2022 - 01.2024
- Designed and developed multi-cavity plastic injection molds for Cover Start (Left & Right) components for MINDA, enhancing productivity and ensuring dimensional accuracy.
- Designed and developed a lifter-based injection mold for the Tractor Indicator Switch Box for MINDA, incorporating complex side-core features for efficient mold operation.
- Designed and developed a plastic injection mold for the Power Switch used in automotive applications for MINDA.
- Created detailed 3D mold designs and 2D manufacturing drawings, meeting customer specifications and manufacturing standards.
- Designed and supported manufacturing of Pressure Die Casting (PDC) molds and mold components.
- Created detailed 3D mold designs and 2D manufacturing drawings, ensuring compliance with customer specifications and manufacturing standards.
- Worked closely with the manufacturing and tool room teams during mold development, assembly, and trial stages to achieve successful production and quality requirements.
- Conducted mold feasibility studies, DFM analysis, and tooling optimization, improving manufacturability.
- Coordinated with customers, production, and machining teams to finalize design requirements and project execution.
- Developed machining strategies and prepared manufacturing data for VMC, CNC, EDM, and Wire EDM operations.
- Worked closely with CAM programmers and machinists to ensure accuracy and timely completion of tooling projects.
Design Engineer
V.K. Engineering Works, Meerut
12.2019 - 07.2022
- Designed and developed tooling for a wide range of Automotive components, including electrical switches and plastic parts for motorcycles such as the Hero, Discover.
- Designed, developed, and supported the manufacturing of E-Rickshaw side mirror covers, from product design through tooling development.
- Engineered sheet metal press tools for motorcycle oil caps, including blanking, forming, bending, and closing operations, ensuring accurate dimensions and reliable production.
- Designed and developed hand molds for manufacturing vehicle keys, meeting functional and dimensional requirements.
- Designed 100+ plastic injection molds for sports goods, optimizing manufacturability, tooling performance, and production efficiency.
- Collaborated with the manufacturing team to resolve tooling issues.
- Designed and developed cold runner injection molds, rubber molds, blow molds, and sheet metal press tools, contributing to diverse manufacturing capabilities.
- Developed CNC machining programs using PowerMill and provided machining support production teams.
- Prepared detailed 2D manufacturing drawings and 3D CAD models while ensuring compliance with design specifications and customer requirements.
- Design mold components including core, cavity, inserts, sliders, ejector system, cooling circuits, and guide systems.
- Collaborated with tool room personnel during assembly, mold trials, and troubleshooting activities.
- Conducted design modifications and engineering changes based on trial results and production feedback.
- Applied DFM (Design for Manufacturability) principals to improve manufacturability and reduce machining complexity.
- Assisted in preparing quotations, estimating costs, and selecting materials for molds and dies, supporting project feasibility and planning.
- Developed expertise in GD&T, ISO standards, mold construction methods, and tooling best practices.
- V.K. Engineering Works is a growing company of molds and dies manufacturer. This company has a complete solution under one roof (Design, Programming, Machining, Assembling and trial for dies). V.K. Engineering Works deals with Job works in Sheet Metal, Injection Molding Dies, Blow Molds, Roto Molds, House Hold Molds and Rubber Molds.
Design Engineer
Shashi Sports Industries, Meerut
08.2015 - 12.2019
- Developed detailed 3D parts with SolidWorks to meet project specifications.
- Drafting and detailing as ISO Standard.
- Produced simple dies for sheet metal fabrication processes.
- Prepared detailed drawings for raw materials and wire cut processes, ensuring accuracy and compliance.
- Analyzing Clearance for cutting and punching.
- Creating 3D model according to given sample.
- Plastic mold pressure calculation to make multi cavity molds.
- Sheet cutting and punching force calculations.
- Creating Sheet metal Simple and Compound dies.
- Created technical drawings following ISO Y14.5 2018 standards to facilitate manufacturing.
- Managed SSI's athletic, agility, track & field, and gymnastic product lines since 2005.
Education
Diploma - Mechanical Engineering
BTEUP Lucknow
Lucknow01-2014
Skills
Advanced SolidWorks
Siemens NX
AutoCAD
Plastic Injection Mold Design
Metal Forming Techniques
Casting Process Optimization
GD&T (ASME Y145)
DFM & DFMA
Precision Machining Techniques
Manufacturing support
Project management
KEY RESULT AREAS:
- Designed multiple Automotive Plastic molds, improved part as per tolerance mentioned in drawing and ECR report.
- Designed and developed Sheet Metal Progressive Dies, Compound Dies, and Press Tools for high-volume production applications.
- Successfully worked on 8-Cavity Hot Runner Injection Mold for plastic cap manufacturing.
- Designed and developed Household Plastic Molds, including 1-Litre Container and Lid Molds.
- Extensive experience in Plastic Product Design, Surface Modeling, and Complex Part Modeling using SolidWorks.
- Designed Pressure Die Casting (PDC) mold Components and supported manufacturing activities.
- Developed EDM Electrodes, Wire EDM drawings, and Manufacturing Documentation for tooling projects.
- Performed DFM (Design for Manufacturability) analysis to improve manufacturability and reduce production issues.
- Prepared detailed manufacturing drawings in compliance with ISO and ASME GD&T standards.
- Conducted engineering calculations for Punching, Bending, Shearing, and Sheet Metal Forming Operations.
- Experienced in Reverse Engineering and converting physical samples into production-ready CAD models.
- Good working knowledge of PowerMill and SolidCAM for CAM programming and machining support.
- Experienced in preparing Bills of Materials (BOMs) and complete tooling documentation.
PERSONAL DETAILS:
- Father’s Name: Mr. Jogendra Singh
- Date of birth: 1993-11-19
- Permanent address: H.No. B-75 Sector 4-C Shatabdi Nager Meerut.
PRESENT PROFILE:
Currently working with JINDAL POLYBUTTONS PVT. LTD. Hisar as Senior Design Engineer of Sheet Metal Dies and Pressure die casting Molds.
Declaration:
I hereby declare that all the above information is correct and to the best of my knowledge and I bear the full responsibility for the correctness of the above-mentioned particulars. Date-16-07-2026 Place- Meerut Rammilan Singh
Reading Spritual Books
Shrimadbhagvat Geeta
Timeline
Senior Design Engineer
JINDAL POLYBUTTONS PVT. LTD., HISAR
02.2024 - Current
Senior Design Engineer
Daksh Engineering, Gurugram
07.2022 - 01.2024
Design Engineer
V.K. Engineering Works, Meerut
12.2019 - 07.2022
Design Engineer
Shashi Sports Industries, Meerut
08.2015 - 12.2019
Diploma - Mechanical Engineering
BTEUP Lucknow