RAMSANTHOSH PATAMSETTI
HYDERABAD
Summary
Experienced Production Executive with over 8 years in manufacturing across FMCG, tyre, and battery industries. Skilled in batch mixing, quality control, daily production planning, and cross-functional coordination. Proven track record in reducing scrap by 3% and increasing daily output by 20% through process improvements. Adept at leading and training teams of up to 30 members, implementing SOPs, 5S, and Kaizen practices for enhanced efficiency and workplace safety. Strong in shift management, inventory coordination, machine utilization, and handling corrective and preventive actions. Committed to delivering quality output with a focus on continuous improvement and operational excellence.
Overview
9
9
years of professional experience
Work History
Production Executive
Hindustan Foods Limited
03.2025 - Current
- Conducting Daily Review Meeting with CFT Team on Achievements, Quality and Breakdown every Day. And check the 3M condition at the start of the shift.
- Managed Personal care & Home care batch mixing and measuring process to ensure product quality.
- Responsible for manufacturing activity including planning of daily batches with coordination with stores.
- Preparing and maintaining the quality checklists and sop's
- Making a shift report and sending it to the management shift base.
- Taking Corrective and preventive action against any complaints.
- Supervised a team of 30 employees,provide training and mentoring them.
- Reduce Scrap (3%) and rework through process improvements.
- Analyzed Production data to identify bottlenecks and inefficiences,creating rise 20 % production in a day.
Junior Engineer
Spinnmax Tyres Pvt Ltd.
12.2021 - 02.2025
- Performing daily production analysis, machine utilization, production losses.
- In-process, Inventory management and coordination.
- Handling procedures and details of NCM.
- Maintained accurate and timely documentation as required by organization.
- Trained the manpower for handling emergency situations.
- Comply with the maintenance schedule and ensure that maintenance programs of the mixer are carried on a regular basis.
- Inspects products to verify conformance to specifications and directs setup and adjustments of machines.
- Suggests changes in working conditions and use of equipment to increase efficiency of shop, department, or work crew.
- Implement various waste minimization activities in all department.
- Provide on-the-job training to personnel and monitor skill matrix.
Team member
Apollo Tyres Ltd.
01.2019 - 10.2021
- Responsible for all the processes involved in the mixing operation, that is being carried out to prepare the master batch and final batch of rubber compound in Banbury mixer.
- Keeping a check on cycle time between one batch to another batch to attain efficiency and maintaining efficiency as per scheduled target.
- Ensure all quality procedures are implemented to deliver a quality product.
- Ensuring the sequence of addition of ingredients and mixing instructions as per the authorized in mixing
- Automatically recorded, login and updated at the real time of entry through MES.
- Performing the process checks and doing the necessary adjustments in the Banbury mixer.
- Timely calibration of equipment coordinated with the Maintenance team.
- Reduce process compound scrap by study and eliminate the cause of scrap generation.
- Monitored and adjusted process parameters, such as temperature, pressure, and mixing time, to optimize compound properties.
- Led the implementation of a new batching and mixing process, increasing production efficiency by 20% and significantly reducing waste.
- Implementation competitive methodologies 5S and kaizens to improve productivity and provide safe environment.
- Studies production schedules and estimates worker hour requirements for completion of job assignment.
- Take out highest production with less scrap two times appreciated by AM, HOD and PLANT HEAD.
Assistant Engineer-Grid casting (2-Wheeler Small Battery Division)
Amara Raja Batteries Limited
08.2016 - 12.2018
- Performed audit based on layer check sheets & safety engineering control
- Acted as a 5s Zone Leader for managing zone-1 and implementing all 5s responsibilities
- Managed manpower according to the requirements for achieving periodic production targets
- Presented the planned and scrap generated report shift wise
- Controlled the consumables cost to reduce cost per product
- Maintained effective utilization of machines by enhancing the line capacity
- Optimized machine idle time, rejections by process change and documented through ECR
- Planned preventive maintenance as per schedules of various equipment to increase the machines uptime and equipment
Education
Diploma - Mechanical Engineering
KIET College of Engineering
01.2016
SSC - undefined
S.R. Government High School
01.2013
Skills
- MS office
- MES
- Python
- SAP
- Raw material handling
- Manufacturing operations
- Maintenance scheduling
- Production planning
- Production scheduling
- Lean manufacturing processes
- Production operations
Languages
English
Tamil
Telugu
Hindi
Timeline
Production Executive
Hindustan Foods Limited
03.2025 - Current
Junior Engineer
Spinnmax Tyres Pvt Ltd.
12.2021 - 02.2025
Team member
Apollo Tyres Ltd.
01.2019 - 10.2021
Assistant Engineer-Grid casting (2-Wheeler Small Battery Division)
Amara Raja Batteries Limited
08.2016 - 12.2018
SSC - undefined
S.R. Government High School
Diploma - Mechanical Engineering
KIET College of Engineering
Disclaimer
I do hereby declare the authenticity of all the information in my resume.
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