Experienced Senior Lead Engineer-QA/QC| E&I| Product Testing | Methods |Inspection. with a demonstrated history of working in Electrical and electronic manufacturing industry. Skilled in Electrical engineering, Manufacturing, Production and Quality Control. Strong operations professional with Bachelor of Engineering- BE focused in Electrical and Electronics engineering from Sri Ram College of Engineering with aggregate CGPA of 6.98.
Responsible for quality inspection and inspected incoming and outgoing materials for accuracy and quality from relays to analyzers
Preforming routine checks in Program loading, I/O check, leak check, Function test and finished products inspection of Gas Analyzer panels
Familiarity with safety standards of gas analysis equipment and obtain required permits in adherence to safety and regulatory guidelines
Preforming routine checks in ECS software installation in HMI, I/O check and finished products inspection of Machine control PLC panels
Performed in-depth electrical acceptance testing of completed hardware
Inspected quality of products, taking note of functionality, appearance, and other specifications
Finally preparing of internal test reports for each project
Checking of critical electrical items and review of test certificates, inspection reports and issuing IRO & dispatch clearance
Investigated customer complaints to take necessary Corrective and preventive Action (CAPA) & Failure Mode and Effective analysis (FMEA), Etc
Serving as the point of contact with customers to resolved customer complaints by investigating problems and developing solutions
Reviewing of customer compliant and evaluating the cause of occurrence, Root cause analysis (RCA) and rectify issues in existing systems, providing necessary solutions
Assist internal teams in resolving customer inquiries and complaints
Communicated with production team members about quality issues and monitored product quality at all stages of production process to establish and meet quality standards
Reviewing and maintaining of calibration records of instruments, their calibrated date, calibration due date and sending it for calibration to Lab
Factory acceptance test (FAT) coordination with Clients/engineering and ensure timely and accurate submission of all relevant documentation and compliance closures
On-site visits will be planned to investigate and resolved customer complaints
Participate Production meetings, Quality Circle meetings, 5S audits and Safety Meetings
Knowledge about 8D-Problem Solving, 5S, Kaizen & Handling of internal & external both ISO and OHSAS audit
(Documentation, processes, employee trainings)
Offer technical support to various departments, including sales, engineering, and operations
Organize, lead, and execute improvement projects and activities
Review of Bill of Material, technical drawings & As-built documents developed by CAD technicians and drafters
Daily/Monthly testing planning and control as per target delivery date
Monitor employee performance
Senior Quality Engineer
M/s. Digitech control & automation (I) Pvt. Ltd.
06.2017 - 06.2020
Role played in product quality inspection of LV- MCC, PLC, VFD, APFC, DB’s, Control desks & Distribution transformers with respect to approved QAP project specification & relevant standard
Dimension, Specification, bill of material will be verified with respect to approved drawings
Performing HV and IR test, Routine test & functional test with respect to approved QAP
Evaluated components and final products against quality standards and manufacturing specifications and review of test certificates and reports
Verification & approving quality assurance plan with respect client contract
Utilized calibration instruments to detect and adjust variances in customer-facing products within prescribed tolerances
Review of Inspection Reports, issuing technical clearance & obtaining clearance from consultants and end users
Co-ordination with client for final documents & test report submission
Trainee & Production Engineer
M/s. FLSmidth Pvt. Ltd.
08.2015 - 05.2017
Attended training courses to build understanding of processes, techniques, and industry
Learned new materials, processes, and workflow quickly
Participated in on-job training, working closely with supervisors and coworkers to maximize productivity
Conducting regular reviews of operations and identified areas of improvement
Identify issues in efficiency and suggest improvements without compromising quality
Ensuring the safe use of equipment’s and schedule regular maintenance
Handled day to day customer or client questions via telephonic or email
OHSAS & 5S coordinator
Education
Bachelor of Engineering- BE - Electrical and Electronics engineering
Sri Ram College of Engineering
Skills
Product Inspection & Inspection documentation
Electrical Testing and Troubleshooting
Electrical Schematics & Circuit Design
Quality Control Monitoring (RCA, CAPA)
FMEA (DFMEA & PFMEA)
DMAIC Process- Quality strategy used to improve process