Ranjithkumar K
Chennai
Summary
Innovative technology professional with 15 years of diverse experience. Skilled in enhancing systems and aligning technical solutions with business objectives. Proven success in leading projects from start to finish and contributing to organizational growth and success. Expertise in PLC programming and team leadership, coupled with a proven track record in budgeting and cost control, aligns with the high standards of excellence and efficiency.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Manager Electrical and Instrumentation
RAK Engineering and Automations
01.2024 - Current
- Lead a team of engineers and coordinated Project plans, specifications, and finalized subcontractor scopes.
- Ensured adherence to project budget and timeline by effectively overseeing project implementation.
- Successfully secured authorization and validated paperwork for field and design changes.
- Consistently communicated accurate progress reports to project management .
- Oversaw ordering of materials and efficient allocation of resources within specified budgets.
- Achieved excellence in project cost reporting, scheduling, and vendor coordination.
- Successfully managed multiple projects concurrently. Continuously improved customer service, quality, efficiency, and safety.
- Verified and balanced total project budget(s) through effective correlation of all relevant project expenses.
- Maintained high levels of adherence to company safety standards among associates and subcontractors.
- Maintained comprehensive records of engineering activities, including test results, design specifications, changes made during development process.
- Image & Video based SOP preparation for giving training.
Electrical Site Manager
Al Turki Enterprises
10.2021 - 12.2023
- Ensured timely completion of projects by effectively managing resources, schedules, and budgets.
- Improved project efficiency by streamlining electrical installation processes and coordinating with subcontractors.
- Mentored junior team members, fostering professional growth and improved team performance.
- Oversaw control room modification work conducted by electricians, ensuring compliance with safety guidelines, scope of work and reporting requirements.
- Maintained detailed records of work activities and notable events.
- Evaluated job site and project specifications to determine supply needs, coordinating availability of equipment and materials.
- Generated progress reports for clients and coordinated to make determinations on adjusted time and cost requirements.
- Worked on various high-rise commercial and residential projects to rough, rehabilitate, and maintain electrical systems.
- Increased productivity by optimizing work schedules and delegating tasks according to individual strengths.
- Managed procurement process for materials and equipment rental, balancing cost effectiveness with quality requirements.
- Inspected electrical systems, equipment and components to identify hazards, defects and need for adjustment or repair.
- Oversaw installation of power lines, electrical systems, fixtures and Devices.
Associate Manager
Apollo Tyres
07.2015 - 07.2021
- Lead the Electrical maintenance team in Mixer, Extruder,4 Roll Calendar and Bed winding ,Curing ,Final Testing.
- Lead the Improvement projects for Cost saving, Compound scrap reduction, Tread rework reduction , Green tyre scrap reduction and safety improvement.
- Prepared Maintenance system for improve the Machine reliability and availability.
- Allen Bradley, Siemens PLC, HMI,Servo and Various brand VFD installation and programming.
- Equipment critical spare management.
- Image & Video based SOP preparation for giving training to the maintenance team.
- Responsible for Annual budget preparation of Energy and Maintenance cost.
- Co-Ordinate TPM Activities.
- Identifying the gaps in HIRA & Breakdown analysis and giving engineering controls through QIP projects.
- Handling 110KV Switchyard & 11KV/415V substation maintenance.
- Operation and maintenance in 2X1500, 2X2000 KVA DG.
- Involved in CEIG-Rulr30/46 Yearly Inspection and updated plant drawing and get approval.
- TNEB Liaoning works like Monthly Bill Yard generation tax shutdown activities.
- Leading O&M team for Utility equipment operation and maintenance-Boiler, Chiller, Compressor, Water treatment plant.
- Involving Major maintenance activities in plant machines.
- Vendor Co-Ordination for plant Lighting, AC, UPS maintenance.
- Preventive, Predictive & Shutdown maintenance planning for power system equipment and Plant Equipment.
Manufacturing Team Member
Apollo Tyres
07.2011 - 06.2015
- Critical spares are identified and OEM recommended spares maintenance.
- Equipment Preventive maintenance and process control records are maintained with SAP.
- Identifying Root cause of the breakdown and providing solution with WHY WHY Analysis.
- Developed improvement projects and controlling MTTR & MTBF for increase machine OEE.
- PLC and HMI programming modification done based on process and quality team requirements and Breakdown history.
- Trouble shooting in Motor Starters and panel control wiring.
- Preparing SOP and One point lesson for safety and quality related activities.
- 5S Internal audit conducting and making involvement of team members with Zone responsibilities.
- BBS Safety Training given to the team members and weekly report generated and displayed.
- Conducted Safety campaign and awareness created about PPE matrix.
- Monthly MRM and Daily MIS Created and circulated with our team.
- Participation in ISO audit IATF-16949 EMS 14001 OHAS 18001and maintenance related records are maintain.
- Abnormality tracking and correction through JH-Autonomous maintenance.
- Internal audit conducted for Energy management system ISO 50001.
- Participation in Internal and external QCC competition.
Project Team Member
Apollo Tyres
07.2009 - 06.2011
- Installation of Allen Bradley ,Siemens PLC controllers and Remote I/O station safety controllers with Ethernet/Control net Network topology.
- Adhered to established industry standards when executing tasks, ensuring compliance with relevant regulations or guidelines.
- Participated in ongoing professional development opportunities for continued growth as a Project Team Member role contributor.
- Maintained accurate documentation of all project-related information for easy reference during future initiatives or audits.
- Preparing Electrical Drawings, and Cable Scheduling, Erection and Commissioning Schedules as part of team.
- Installation of Control Values, RTD, Pressure transducer ,E/P, Solenoid ,Web guided Centering system, Proximity, Photo sensor ,IR sensor, 100W Laser , X-ray , Safety light Curtain and laser scanner ,Servo Valves, Ultrasonic sensor, metal detector sensor ,Measurement system (Laser ,Air pressure ,IR).
- VFD Commissioning of power flex Yaskawa ,Siemens and ABB,AB Series drives with PLC network
Education
Bachelor of Technology - Electrical And Electronics Engineering
SRM University
Chennai, India11.2014
Diploma - Electrical And Electronics Engineering
Thiagarajar Polytechnic College
Salem, India05.2009
Skills
- PLC Programming
- Scada programming
- Industrial IOT
- Communication protocols
- DCS
- Drives
- HMI
Allen Bradley, Siemens ,Mitsubishi ,Delta ,ABB, Schneider ,Omron
WinCC , Intouch,Kepware
Wecon Vbox ,Kepware OPC server
TCP/IP ,Modbus , Profibus, OPC ,HTTP
ABB ,Honeywell
Siemens ,Delta ,Allen Bradley, ABB
- Servo Motors
- Software
- Audit
- Analysis technique
- Team Leadership
- Complex Problem-Solving
- Teamwork and Collaboration
- Budgeting and cost control
Siemens ,Delta ,Allen Bradley
AB , Siemens ,ABB, Yaskawa ,Delta ,Rexroth
Excel, Power bi ,Minitab, CAD
IATF 16949 ,ISO 50001-2018
7QC, SWOT,PDCA, DMAIC,5W/1H
Accomplishments
- Spare cost reduction through the elimination of Frequent instrument failure.
- EMS-Energy Monitoring system implementation.
Power consumption reduction through installing PIR sensor and 24Hours clock timer for Plant AC and Lighting system. - Power consumption reduction through installing the VFD in Boiler feed water pump, PA Fan, ACC Fan.
Power consumption reduction through the installation of EC fans in AHUs. - Spare cost reduction through the elimination of E+L system by providing Induction motor with PLC logic.
spare cost reduction by eliminating the RE Tension controller by providing the Distance sensor and PLC logic. - Reducing the tread rework reduction from 11% to 9% by retrofitting the extruder windup dancers.
- Reducing the coal consumption in boiler through installing the heat exchanger for heat recovering from curing main drain water.
- Curing Press Auto Loading and Closing -Cycle time improvement program resulted in production increase of 10K tyres/month.
- Cycle time reduction in Engraving process (From 44 sec to 29 sec) resulting in production increase of 1.2L tyres/Month.
- Cycle time reduction in Runout machines (From 68 sec to 55 sec)resulting in production increase of 1L tyres/Month.
Certification
- Certified IIOT Professional - IPCS Automation.
- PLC and Servo Programming - Allen bradley, Siemens.
- ISO 50001 Energy Management Internal Auditor -BSI.
- Pneumatics - FESTO.
- Six sigma Yellow belt - Apollo Tyres.
- Advanced Process Control & Safety Instrumented System.
- Ultimate Electrical Power Protection, Control & Switchgear. Industrial Cloud & Distributed Cloud Services.
- HTML, CSS, and Javascript for Web Developers.
- Operations Management: Organization and Analysis.
- Six sigma .
Languages
English
Tamil
Additional Information
I,the undersigned ,Certify that to the best of my knowledge and believe , these data correctly describe my qualifications and Experience.
Ranjithkumar.k
Timeline
Manager Electrical and Instrumentation
RAK Engineering and Automations
01.2024 - Current
Electrical Site Manager
Al Turki Enterprises
10.2021 - 12.2023
Associate Manager
Apollo Tyres
07.2015 - 07.2021
Manufacturing Team Member
Apollo Tyres
07.2011 - 06.2015
Project Team Member
Apollo Tyres
07.2009 - 06.2011
- Certified IIOT Professional - IPCS Automation.
- PLC and Servo Programming - Allen bradley, Siemens.
- ISO 50001 Energy Management Internal Auditor -BSI.
- Pneumatics - FESTO.
- Six sigma Yellow belt - Apollo Tyres.
- Advanced Process Control & Safety Instrumented System.
- Ultimate Electrical Power Protection, Control & Switchgear. Industrial Cloud & Distributed Cloud Services.
- HTML, CSS, and Javascript for Web Developers.
- Operations Management: Organization and Analysis.
- Six sigma .
Bachelor of Technology - Electrical And Electronics Engineering
SRM University
Diploma - Electrical And Electronics Engineering
Thiagarajar Polytechnic College
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