Ratnakar Nayak
Deputy Manager Sanitary Ware Industries (Spraying , inspection & Dryer )
DEWAS,MADHYAPRADESH
Summary
Dynamic Control in Spraying & Inspections of Sanitaryware product with experience supervising production lines, overseeing materials inspection, scheduling production and conducting weekly physical inventories. Works with planners, inventory specialists and line supervisors to streamline workflow and meet aggressive deadlines. Production management specialist offering talent in strategic inventory management, organizational development and project planning. Skilled Production Manager versed in schedule, inventory and team management. Versed in quality assurance, purchasing and administration of production operations. Offers19 years of progressive experience in manufacturing and production environments.
Overview
19
19
years of professional experience
12
12
years of post-secondary education
4
4
Languages
Work History
Deputy Manager
Roca Parryware Bathroom Product Pvt. Ltd
Dewas, Madhya Pradesh
06.2016 - Current
- A part of an ISO-9001:2009, ISO14001:2009, ISO 45001:2015 OHSAS 18001-1999, Working on the principle of SIX SIGMA applying, Problem solving through 7QC tools , PDCA approach & KAIZEN rules for continuous improvement involved in manufacturing of different types Sanitary ware Industries.
- Looking daily Production Plan to Achieve Daily Production Target & Gap analysis on Monthly Basis Based on Schedule and Correspondingly Plan Resources.
- Customer schedule adherence monitoring.
- Assisting the customer during process inspection & Providing him relevant records.
- Daily wise OEE Monitoring Carrousel & Dryer & Control.
- Manufacturing Cost Reduction.(Increase Productivity ).
- Monitoring of internal rejection & CAPA initiated.
- Rejection & Rework monitoring & its control.
- Arrange TRAINING Programe through TWI JI for associates.
- Monitoring and review the SOP for preparation of production.
- Periodic audits of control parameters and improve it.
- Ensuring & monitoring of the control charts & all readings are within the limits.
- Daily review of set up & starts up approval, & analysis of gap.
- Control of entire process and quality parameters.
- System implementation like TFM,QMS, TQM & KAIZEN activity.
- Workings as a member of Quality Circle Team, 5S,KAIZEN and Safety committee.
- Co-operation during ISO Internal as per requirements of ISO-9001-2009, ISO-14001-2009 ISO-45001-2019 and ensuring that the Department does not get Non Conformance Report from any audit agency.
- Applied performance data to evaluate and improve operations, target current business conditions and forecast needs.
- Analyzed and reported performance data, translating findings into practical improvement actions.
- Liaised with team members, stakeholders and vendors to coordinate activities, provisioning, environment setup, risk mitigation and follow-up.
- Eliminated functional bottlenecks by Streamlining Communication channels between management and employees.
- Supervised and motivate staff employees.
- Provided strategic allocation of resources to various departments and managers in alignment with needs.
Executive Spraying & Inspection Department
DURAVIT INDIA PVT LTD
TARAPUR, GUJURAT
05.2010 - 01.2016
- Supervised work of contracted employees to keep on task for timely completion.
- Actively listened to customers' requests, confirming full understanding before addressing concerns.
- Managed team of 43 employees, overseeing hiring, training, and professional growth of employees.
- Improved operations through consistent hard work and dedication.
Operator Glazing Department
Hindustan Sanitary Ware Ltd
Bahadurgadh, Hariyana
01.2001 - 01.2003
- Maintained excellent attendance record, consistently arriving to work on time.
- Improved operations through consistent hard work and dedication.
- Used critical thinking to break down problems, evaluate solutions and make decisions.
Education
No Degree - School
NAC Ucha Bidyapitha
SORO 05.1994 - 01.1996
No Degree - Commerce
U.N Collage
Soro ,Balasore 06.1996 - 10.1998
Bcom - Commerce
U.N Collage
Soro ,Balasore 06.1998 - 05.2001
Production Engineering - Industrial Production Technologies
AIMES
Vodadara,Gujurat 06.2012 - 10.2014
B Tech - Ceramic Engineering
AIMES
Vodadara ,Gujurat 06.2015 - 10.2017
KAIZEN INSTUTUTION - KAIZEN
KAIZEN
MUMBAI 06.2019 - 12.2019
Dewas - IMS AUDITOR
IMS
DEWAS 06.2019 - 06.2019
Skills
Quality inspection
Additional Information
- Personal Profile
- Father:Baidhar Nayak
- 96A, Sarvoday Nagar
- Dewas,MP 455001
Timeline
KAIZEN INSTUTUTION - KAIZEN
KAIZEN
06.2019 - 12.2019
Dewas - IMS AUDITOR
IMS
06.2019 - 06.2019
Deputy Manager
Roca Parryware Bathroom Product Pvt. Ltd
06.2016 - Current
B Tech - Ceramic Engineering
AIMES
06.2015 - 10.2017
Production Engineering - Industrial Production Technologies
AIMES
06.2012 - 10.2014
Executive Spraying & Inspection Department
DURAVIT INDIA PVT LTD
05.2010 - 01.2016
Operator Glazing Department
Hindustan Sanitary Ware Ltd
01.2001 - 01.2003
Bcom - Commerce
U.N Collage
06.1998 - 05.2001
No Degree - Commerce
U.N Collage
06.1996 - 10.1998
No Degree - School
NAC Ucha Bidyapitha
05.1994 - 01.1996
Similar Profiles
Praveen Singh LambaPraveen Singh Lamba
Zonal Sales Head Trade Sales at Roca Bathroom Products Pvt.Ltd. (Parryware)Zonal Sales Head Trade Sales at Roca Bathroom Products Pvt.Ltd. (Parryware)
Shabina SyedShabina Syed
Studio Sales Manager at Roca Bathroom Products Pvt. LtdStudio Sales Manager at Roca Bathroom Products Pvt. Ltd
JAYDEEP PRAJAPATIJAYDEEP PRAJAPATI
Reginal Sales Head at Roca Bathroom Products Pvt LtdReginal Sales Head at Roca Bathroom Products Pvt Ltd
Pooja VishnoiPooja Vishnoi
Resource Person at Azim Premji FoundationResource Person at Azim Premji Foundation
Vivek KumarVivek Kumar
Food and Beverage Attendant at Taj lake front bhopalFood and Beverage Attendant at Taj lake front bhopal