Quality Assurance/Manufacturing Process Excellence
Summary
Hardworking and passionate job seeker with strong organizational skills eager to secure entry-level Leading position. Ready to help team achieve company goals.
All Budget planning like Capex,Overhead,ORM, Repair & maintenance,consumables etc.
Collaborate and Coordinate with central team and roll out the Center's directives in plant.
Cost of Poor Quality Management thru Identification and distribution of COPQ Projects.
Identification of Benchmarking practices from across HMCL and other
OEMsand Horizontally deployment.
Developing Dynamic and layered audits, Poke-yokes and digitalization to defect generation and Outflow prevention.
Developing Quality culture in every corner of the plant, organizing Skill development activities, seminars, competency planning to embrace the quality first Mindset.
QM pillar Members of TPM Sub-committee
Initiate and take lead in deploying TPM practicing down the line, preparing activity report,
Presentation, Case study etc.
Understanding and propagation the quality concept for structured and high level of problem-solving skill.
Competency Management through Training need identification in terms of Product, Process, Culture, technology etc
Inconsultation with the
Management and plan toadhere.
Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
Team Manager (Paint & Weld Shop)
Hero MotoCorp
Haridwar
07.2015 - 03.2022
Quality Assurance (Paint and Weld shop)-
Hero Motocorp
Key Responsibilities
07 Years' Experience of Robotic, Aerobel and ACED paint shop, chiller, ASU, Ovens, PTED.
07 yearsof MIG welding and automotive Painting.
Responsible for troubleshooting of Line problem, Zero defect generation and outflow.
Responsible for Zero In process scrap, Rework and Zero Market complaints.
Witnessed various transitions Like Conventional aerobel to Robotic painting, Commissioning and erection of New Paint shop,
Pretreatment Chemical trials like Zn phosphate to Nano Coating,
Various design change in parts and process level during BSIV to BSVI
Industrial Paint RM, FG (Finished Goods), Intermediate and thinner
MCT (MinimumControl Tests) and OT (Other Tests) testing as per the inspection plan and take action to curb the anomalies in coordination with TF
Shade matching and provide guidance for tinting to the production.
Pre-treated (PTC) coated panels' preparation (Zn- phosphate) for in house testingof Product.
To ensure all the testing equipment's in IPU are calibrated all the times and to coordinate with the Calibration team for calibrationof due equipment's on or before the due date.
To Analyze NCIP (Non-Conforming In-Process Product) cases for root cause and to decide upon CAPA (Corrective and Preventive
Action) in coordination with production and TF (Technical
Function)
To monitor the implementation of the CAPA.
Quality Assurance Officer
Asian Paints
Greater Noida
08.2012 - 06.2015
Responsible for testing and approval of Raw Material, Intermediate and Finish Goods. Industrial Paint RM, FG (Finished Goods). Especially for Industrial Paints, Goes to various OEMs and Suppliers.
Process audit to Zero NCP and NCIP batch.
Maintain the Rack Samples for analysis purpose.
Scheduled Visit to OEMs to understand the Needs and wants of customers.
Instruments that I had been adept of GC, HPLC, Karl Fisher, Colour matching Instruments like Spectrophoto meters and X-rite.
Summer Trainee
PepsiCo India Holding PVT LTD
05.2009 - 08.2009
Education
MBA - Oil and Gas Management
UPES-CCE Dehradun
Deheradun
07.2017 - 05.2019
Master of Science - Chemistry
VBSP University
Jaunpur UP
09.2009 - 05.2011
Skills
IT Skills like, Advance MS PowerPoint, Advance MS Excel, Spread sheet, Miniundefined
Accomplishments
Won Par Excellence award in 23rd INSAAN Creativity Summit for technical Paper category.
03 Times winner of Shining Project Contest in Implemented as well as Concept Project category
Successfully Executed 03 Nos Cost Saving Project with Annual Recurring Saving of 50 Lac
02 Nos Sustainability projects have been Executed and able to reduce Natural Gas Consumption by 15% and hence CO2 Reduction by 942 tones which Corresponds to 5448 no's of virtualtrees.
“Zero Defect Journey” Case study Presented in TPM Special awards of Haridwar Plant.
Certified by BML University by Basic of Quality Maintenance- Zero Defect Approach.