Ravi Kumar

• Prepare plant capacity as per sales plan yearly and Half Yearly.
• Prepare Budget estimate for tooling for running models parts.
• Taking GCI (Global Cost Initiative) plan to make cost effective process.
• Prepare and Maintain documents and files for Different Audits (like IATF, VSA, QAV etc.).
• Conducting and leading the APQP meetings related to customer requirements and quality standard.
• Updating the Obey Sheet and target to achievement of the plan as per scheduled.
• Handling new development project and ECN related projects.
• YED Brake hose, Fuel hose, and Breather hose part developed for SMG & MSIL.
• AIR HOSE under development for M&M.
• Prepare required material list, costing sheet and Time plan for project.
• Implementation of new machine for increase (productivity, Safety, Cost effective & 5S)
• Productivity → Implemented Auto-cut machine instead of Manual Cutting
• Productivity → Add a new Leak test machine (Under development).
• Safety → Implemented Auto Dispenser Machine for Adhesion (Cyclohexene).
• Cost Reduction → Implement cap on part to save 20% of scrap and 1 work force.
• Preparing Machine design instruction and specification as per JIS (Japanese industrial Standard).
• Preparation of Check sheet, PCS, PCRP, Work Instruction, Poka-Yoke.
• Developments and procurement of new tools for new projects and Mass Production.
• Fixture design and concept development for Automation (Marking, Cutting, Checking etc.).

• Preparation of internal documents, Check sheet, WI, Process Control Standard.

• Lead part drawing feasibility analysis with a focus on GD&T

• Material Purchasing required for project and supplier handling during project.

• Collaborate with cross-functional teams.

• Drive continuous improvement with implementing Kaizen.

• Implementation of Poka-Yoke to make safe process.

PROJECTS: (Y9T ABS- Rear Axle, ECN - New Super Carry)

• Preparation of BOM according to part details & collected data from Customer and supplier.

• Collect all relevant documentation, including design drawing, process flowchart, and control plans.

• Part in (Development of detailed control plans that outline all key area will be monitored and

controlled).

• List all Machines, Materials and services required and follow the purchasing process.

• Prepare RM report, required tools, Jig-Fixture and equipment report.

• Supplier handling, preparation of daily work report.

• Align team and required tools for sample part production.

(YCA – Rear Axle Line Set-Up, New Wagon R)

• Facility Preparation: Begin by organizing the production space, ensuring its suitable for manufacturing.

• Installation and configure all necessary machinery, assembly station, conveyors and testing equipment.

• Develop or acquire the necessary tooling, fixture and jigs for assembly process.

• Establish efficient material transport systems, using automated guided vehicles & conveyor.

• Outlining the sequence of operations and quality check points.

• Train Production staff, techniques, and quality control personals on the specific processes & equip.

• Key-Skill: NPD, GD&T, SPC, Quality Control, Welding Inspection, Design
• 2D & 3D Designing using AutoCAD & Solid Works software
• Exposer in preparation and approve product design and test plans, review design and recommended adequate changes
• Exposer in 8D/A3 Methods, Kaizen, Poka-Yoke, Kapa, 5S and 4M method
• Exposer in welding inspection, Monitoring defects
• Drafting safety protocols, reporting issues to management, and creating strategies that will enhance efficiency and profits
• Performing Lean using
• Industrial knowledge gained about Hydraulics, Mechatronics and Robotics.
• Developed interpersonal communication abilities by liaising with diverse teams across different departments within the organization.
• Improved public speaking skills through regular presentations, boosting confidence in professional settings.

• Operation & Maintenance of 500X6 TR Centrifugal Compressor R-134A Refrigerant Plant
• Deep understanding of Chiller, AHU, FCU, Boiler & Cooling Tower Equipment
• Work distribution, Monitoring and providing guidance to the manpower
• Periodically line maintenance, checking atmospheric condition, water availability
• SKILLS: Team Leading, Work Scheduling, Time Management