RAVIKUMAR DODIYA
Bhatinda
Summary
Results-oriented individual with a passion for continuous learning and innovation. Known for leveraging analytical thinking and creativity to solve problems and deliver high-impact solutions in fast-paced environments.
Overview
11
11
years of professional experience
Work History
Senior Operator
HPCL Mittal Energy Limited (HMEL)
Bhatinda
06.2024 - Current
- Duration: 06/2024 - Present
- Operated and monitored HDPE production equipment, extrusion machine
- Conducted routine inspections of machinery and equipment to detect malfunctions or defects, taking immediate corrective action to minimize downtime and prevent production delays.
- Monitored key process parameters (temperature, pressure, flow rates) to ensure proper functioning within operational limits and production specifications.
- Performed regular maintenance and troubleshooting on plant machinery and systems, coordinating with maintenance personnel for more complex repairs.
- Managed and controlled the loading of raw materials, ensuring the proper storage and handling of HDPE resins to avoid contamination or material wastage.
- Followed strict safety protocols and adhered to company policies regarding safety, health, and environmental regulations, reducing the risk of accidents.
- Prepared and maintained accurate logs and reports on plant operations, production rates, material usage, and machine performance for management review.
- Collaborated with quality control teams to ensure finished products met all specifications and customer requirements.
- Participated in continuous improvement initiatives, suggesting process optimizations that led to a reduction in material costs and improved production efficiency.
- Trained new operators on safe and efficient plant operations, fostering a positive and productive work environment.
Senior Operator
Nayara Energy Limited (NEL)
Jamnagar
07.2022 - 05.2024
- Led the commissioning activities of a Polypropylene plant using UNIPOL technology, ensuring systems were installed, tested, and operational in compliance with process design and operational standards.
- Verified and adjusted process control parameters to optimize reactor performance, ensuring efficient production of polypropylene grades.
- Supervised the calibration, functional testing, and performance checks of key equipment, including reactors, extruders, compressors, and polymerization units.
- Ensured all safety protocols were followed during start-up, conducting risk assessments and coordinating with HSE (Health, Safety, and Environment) teams to mitigate hazards.
- Diagnosed and resolved technical issues during the pre-commissioning and commissioning stages, working closely with cross-functional teams and involved in logic checking activities to ensure smooth operational handover.
- Provided hands-on training to operators and maintenance personnel on the functionality of UNIPOL technology, ensuring effective knowledge transfer and operational readiness.
Field Operator/Extruder DCS Operator
Reliance Industries Limited (RIL)
Jamnagar
07.2014 - 06.2022
- Operated Coperion extruders and other extrusion machinery in the production of LDPE-based products, including films, sheets, and bags, ensuring optimal output and high-quality standards.
- Monitored and adjusted process variables such as temperature, pressure, speed, and material flow to ensure precise control of the LDPE extrusion process.
- Set up and calibrated Coperion extruders, including adjusting screw configurations, dies, and cooling systems to ensure proper material processing and layer formation.
- Conducted routine inspections and troubleshooting of Coperion extruders and related equipment to detect issues such as blockages, pressure imbalances, and mechanical faults, minimizing production delays.
- Operated and maintained other supporting equipment like pelletizers, air rings, and cooling baths to ensure the continuous flow of production.
- Worked closely with the quality control team to monitor and inspect extruded products for dimensional accuracy, surface finish, and material properties to meet client specifications.
- Led efforts in troubleshooting extrusion process anomalies, using data analysis and experience to reduce scrap rates and optimize production efficiency.
- Ensured raw materials were loaded and stored properly, with particular attention to material properties and their effect on the extrusion process.
- Completed regular maintenance and cleaning of Coperion extruders and ancillary equipment, following preventative maintenance schedules to reduce downtime.
- Prepared detailed shift reports, documenting machine performance, material usage, production output, and any operational issues encountered.
- Trained junior operators on the proper setup, operation, and troubleshooting of Coperion extruders and other extrusion equipment, promoting a high level of technical proficiency across the team.
- Adhered to safety standards and protocols, consistently contributing to a safe working environment and compliance with industry regulations
Education
Bachelor of Science - Industrial operation
M&N Virani Science Collage
Rajkot05.2014
Skills
- Extruder Operation
- Pelletizing Systems
- Production Monitoring
- Plant operation
- Emergency Response
- Equipment operation
- Material handling
- Safety compliance
Accomplishments
- best operator award For safely handling emergencies and avoiding plant tripping
Personal Information
- Passport Number: S3644882
- Date of Birth: 08/01/94
- Nationality: Indian
Disclaimer
I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars.
Timeline
Senior Operator
HPCL Mittal Energy Limited (HMEL)
06.2024 - Current
Senior Operator
Nayara Energy Limited (NEL)
07.2022 - 05.2024
Field Operator/Extruder DCS Operator
Reliance Industries Limited (RIL)
07.2014 - 06.2022
Bachelor of Science - Industrial operation
M&N Virani Science Collage
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