Summary
Overview
Work History
Education
Skills
Accomplishments
Disclaimer
Timeline
Generic
RAVI KUMAR NIRAJ

RAVI KUMAR NIRAJ

Bathinda

Summary

Dynamic operations leader with over 14 years of experience in the petrochemical industry, notably at HPCL-MITTAL ENERGY LIMITED. Expert in process optimization and alarm management, driving efficiency improvements. Proven track record in safety compliance and effective communication, enhancing plant performance and reliability. Skilled in technical documentation and performance monitoring.

Overview

14
14
years of professional experience

Work History

Deputy Manager Operations

HPCL-MITTAL ENERGY LIMITED
Bathinda
12.2018 - Current
  • Currently working at HPCL-MITTAL ENERGY LIMITED Refinery division, Bathinda, Punjab in Fluidized catalytic cracking (FCC) and Propylene recovery unit (PRU) as Deputy Manager Operations from DEC 2018 to date. Total work experience of 14 years and 1 month.
  • 3 MMTPA capacity plant licensed by Technip Stone and Webster. (Detailed engineering EIL)
  • Have experience as DCS panel and field supervisor with all types of operations and handled emergencies such as emergency shut down, power failure, feed failure, equipment trip etc.
  • Daily alarm management to optimize alarm in DCS, regular prompt activity, LLF activity to increase reliability of equipment and instruments.
  • Direct Interaction with Technical Staff and coordination with maintenance department & following safety norms involved in unit start-up, shut-down & trouble shooting.
  • Carrying out daily maintenance jobs with safely equipment handover with work permit and JSA.
  • Unit leader of PSM element SOP.
  • Routinely review of SOP and carrying out Job cycle check. Performing PSSR for any new MOC commissioning.
  • Optimizing plant parameter through minimizing various Energy losses.
  • To monitor, prepare & maintain daily & monthly performance summaries/reports which includes product test results, important plant parameters, asset integrity & performance measurement, chemical consumption etc. by trends and graphical representation.
  • Was involved in FCC capacity revamp from 2.22 to 3 MMTPA during last TA in Feb 2021.
  • Was FCC Shift lead during TA-21 and managed to ensure smooth workflow and achieved target 2 days before deadline ensuring safe and reliable operation.
  • Supervised staff training programs to develop skills and ensure compliance with safety standards.
  • Coordinated communication between departments to streamline project execution and reporting.
  • Coordinated with other departments to ensure smooth functioning of activities.
  • Maintained records of all operational activities for future reference.
  • Monitored daily operations and ensured compliance with company policies and regulations.
  • Prepared monthly progress reports detailing achievements against set targets.
  • Provided guidance and support to team members to help them achieve goals.
  • Collaborated with fellow employees, vendors and other parties to achieve smooth coordination of activities, risk remediation and follow-up.
  • Reviewed employee performance and provided ongoing feedback and coaching to drive performance improvement.
  • Led cross-functional teams to implement process improvements and enhance productivity.
  • Managed daily operations to ensure efficient workflow and resource allocation.

Shift In-charge

KRIBHCO FERTILIZERS LIMITED
07.2016 - 12.2018
  • Previously worked with KRIBHCO FERTILIZERS LIMITED, as Shift In-charge in Ammonia Production Unit, from July, 2016 to Dec, 2018.
  • Plant licensed by Haldor Topsoe. (Detailed engineering PDIL)
  • Ammonia Unit includes HDS section, Reformer section, Gas purification section and Synthesis section.
  • Identifying abnormalities and taking corrective actions & trouble shooting it as soon as possible.
  • Study, suggestion, & implementation of change in process parameter to maximize the unit’s Efficiency, reliability & productivity.
  • To monitor the lab results & take necessary actions to maintain the quality specifications of the product.

DCS Operator

Mangalore Chemicals and Fertilizers
07.2011 - 07.2016
  • Prior to it I was employed with Mangalore Chemicals and Fertilizers, as DCS Operator in Ammonia Production Unit, from July-2011 to July-2016.
  • Plant licensed by ICI, UK. (Detailed engineering Humphreys & Glasgow Limited)
  • Planning day-to-day production activities, manpower handling and Meeting daily and monthly production targets.
  • Trouble shooting process related and equipment related problems, writing log-book for Shift operations, and reporting to Manager (Unit head) Operations.
  • Issuing of Work permits like hot work, cold work, Electrical and mechanical lockout permit and follow-up the job.
  • To achieve optimal running conditions with minimum down time, in co-ordination with maintenance, electrical, instrumentation and other service departments.
  • Continuous monitoring & study of process.
  • Planning and execution of annual shutdowns.
  • Carrying out Plant safe start up and shut down activities.
  • Maintaining of optimal operating parameters in normal running plant operations.
  • Handling Compressors, Steam turbines, and Pumps.
  • Handling of Fired heaters, Reformer, Reactors.
  • Handling of toxic liquids like NAPTHA, Ammonia and gases like Hydrogen, CO, CO2, and Fuel gas.
  • Handling of catalyst.
  • Equipment handover for maintenance by carrying out mechanical and electrical lockout wherever necessary.

Education

B.E. - Chemical Engineering

Dayananda Sagar College of Engineering
Bangalore
06-2011

HSC -

Central Academy
Dadabadi, Kota
03-2007

SSC -

Bhavan’s Gandhi Vidyashram
Kodaikanal
03-2005

Skills

  • Proficient with MS office software (ie Word, Excel, Power point)
  • Process optimization
  • Alarm management
  • Risk assessment
  • Technical documentation - SOP
  • Performance monitoring
  • Quality control
  • Safety compliance
  • Production planning
  • Problem solving
  • Effective communication
  • Decision making
  • Operations management
  • Process troubleshooting

Accomplishments

  • Secured 3rd rank in chemical engineering from Visvesvaraya Technological University, year 2011.
  • Have successfully qualified and have certification in DCS from Yokogawa India Ltd.
  • Have achieved Townhall award for process improvement and energy optimization in reducing steam consumption for Propylene recovery Unit.
  • Have achieved Townhall award for troubleshooting LPG caustic section operation.

Disclaimer

I hereby declare that the information provided by me is authentic and correct to the best of my Knowledge. Location- Bathinda, Punjab

Timeline

Deputy Manager Operations

HPCL-MITTAL ENERGY LIMITED
12.2018 - Current

Shift In-charge

KRIBHCO FERTILIZERS LIMITED
07.2016 - 12.2018

DCS Operator

Mangalore Chemicals and Fertilizers
07.2011 - 07.2016

B.E. - Chemical Engineering

Dayananda Sagar College of Engineering

HSC -

Central Academy

SSC -

Bhavan’s Gandhi Vidyashram

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RAVI KUMAR NIRAJ