Regan Nazareth
Goa
Summary
As a Senior Quality Engineer at Kineco Kaman Composites India Pvt Ltd, responsible for overseeing all dimensional inspection activities. Holding a NAS410 Level 2 certificate in Ultrasonic inspection, expertise in ensuring accurate and precise inspections. Proficient in utilizing Minitab for implementing control charts to enhance Statistical Process Control (SPC) and Measurement System Analysis (MSA), resulting in improved quality, reduced variations, and increased organizational capabilities. Extensive experience in creating First Article Inspection (FAI) reports in compliance with AS9102 and maintaining documentation per AS9100 and NAS410 requirements. Completed certifications for the 5 CORE Tools (APQP, PPAP, MSA, SPC & FMEA) as well as Lean Six Sigma Yellow & Green Belt and Black Belt. Diligently monitored calibration activities and conducted Thermal Uniformity Surveys and System Accuracy Tests to ensure compliance with AMS2750 requirements. Proficient in utilizing the FARO arm to inspect various composite parts based on CAD models.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Senior Quality Engineer
Kineco Kaman Composites India Pvt. Ltd.
04.2024 - Current
- Perform FAI inspections and documentation as per AS9102 & AS9100
- Leading all dimensional inspection for dispatching of the parts for BAE system, HAL, Rafael and IAI program
- Provide Training & guiding to Jr.Engineers i.e., for In-process dimensional, In-process assembly, Final inspection of the parts
- Manage and monitor calibration of measuring instruments and maintain calibration records
- Conduct & Implement and SPC and MSA study on monthly basis using Minitab software
- Planning and Execution of NCR review meetings with CFT teams to facilitate and drive robust RCCA
- Manage Non-Conformance's using 8D problem solving Methodology & 7 QC tools
- Certified NAS410 Level 2 in ultrasonic inspection and perform inspection of parts using Ultrasonic manual inspection, Automated DRS ACCUBOT FILL Squitter NDT System and Bond testing
- Participated in successful qualification of NADCAP audits
- Developed quality system processes, such as Quality Control Plans (QCP), Quality Assurance Plans (QAP) & Inspection Plans (IP)
- Execute SAP transactions related to Quality Department, Purchase Requisition, and goods transfer
Quality Engineer
Kineco Kaman Composites India Pvt. Ltd.
09.2022 - 03.2024
- Perform Ultrasonic inspection using A-Scan, Phased array C Scan (PAUT) and bond master equipment
- Perform Ultrasonic Inspection using Automated DRS ACCUBOT FILL Squitter NDT System
- Inspect composite monolithic & sandwich parts
- Manage and monitor calibration of measuring instruments and maintained calibration records
Production Engineer
Kineco Ltd.
04.2022 - 09.2022
- Collaborated with CFT Operations and Engineering teams to drive 8D/RCCA and improve customer satisfaction
- Diagnosed production line issues and provided recommendations and training
- Developed plans with engineers to enhance production, cost, and labour efficiency
- Procured necessary materials and equipment
- Planned production and allocated resources
- Provided inputs to minimize defects and improve the Hand moulding Process
- Supervised manufacturing processes ensuring safety and quality
- Utilized SAP for production transactions, purchase requisitions, and material management
Fulfilment Center Associate
Amazon
11.2021 - 01.2022
- Assisted with stocktaking activities and Managed product stowage using robots
- Performed picking, packing, and labeling of products
Warehouse Operator
B&Q Distribution Center
10.2020 - 10.2021
- Followed manual handling procedures and ensured safe lifting and manoeuvring of products
- Operated lifting equipment and forklift truck for stock movement
- Adhered to health, safety, and environmental requirements
Quality Engineer
Kineco Kaman Composites India Pvt. Ltd.
11.2016 - 09.2020
- Perform Ultrasonic inspection using A-Scan of composite monolithic and sandwich parts
- Conducted visual and dimensional inspections of parts
- Managed calibration of measuring instruments and performed In-house Thermal Uniformity Survey (TUS) and System Accuracy Test (SAT) per AMS2750 documentation
- Carried out inspections using general measuring instruments and portable CMM Faro arm
- Performed in-process inspection of molded parts in a clean room environment
- Executed SAP transactions related to Quality Department, Purchase Requisition, and goods transfer
- Collaborated with CFT Operations and Engineering teams to reduce customer disruptions and improve satisfaction
- Assisted in developing quality system processes, such as Quality Control Plans (QCP) and document control
- Generated Non-Conformance Reports and maintained related documentation
- Conducted manual ultrasonic testing on composite parts
- Prepared FAI inspections and documentation as per AS9102 & AS9100
- Prepared weekly/monthly Quality KPI reports
Education
Diploma in Mechanical Engineering -
Institute of Shipbuilding Technology
Goa01.2016
HSSC (Science) -
Goa Board of Secondary and Higher Secondary Education
Goa01.2013
10th (SSC) -
Goa Board of Secondary and Higher Secondary Education
Goa01.2011
Skills
- Quality Inspection
- Advanced Product Quality Planning (APQP)
- Production Part Approval Process (PPAP)
- Statistical Process Control (SPC)
- Measurement System Analysis (MSA)
- Failure Mode Effect Analysis (FMEA)
- Communication
- Project management quality
- GD&T
- Calibration
- 7 QC Tools
- 8D
- Non-destructive testing
- Minitab
- Lean Six Sigma Yellow and Green Belt & Black Belt
- NAS410 Level 2 in Ultrasonic Inspection
Languages
English
Hindi
Extra-Curricular Activities
Final Year Project, Detailed Study Project on Fiber reinforced Plastics (FRP). Internship, Two-month internship at Kineco Kaman Composites India Pvt. Ltd.
Hobbies and Interests
- Football
- Music
- Dance
Personal Information
- Date of Birth: 05/24/96
- Gender: Male
- Nationality: Indian
Certification
- 2020 - NAS410/EN4179 Level II in Ultrasonic Testing.
- 2023 - Minitab Expert Certification Advanced Innovation Group Pro Excellence (AIGPE™)
- 2023 - Seven Basic Tools of Quality Expert Advanced Innovation Group Pro Excellence (AIGPE™)
- 2023 - Lean Six Sigma Yellow
- 2024- Lean Six Sigma Green Belt & Black Belt
Timeline
Senior Quality Engineer
Kineco Kaman Composites India Pvt. Ltd.
04.2024 - Current
Quality Engineer
Kineco Kaman Composites India Pvt. Ltd.
09.2022 - 03.2024
Production Engineer
Kineco Ltd.
04.2022 - 09.2022
Fulfilment Center Associate
Amazon
11.2021 - 01.2022
Warehouse Operator
B&Q Distribution Center
10.2020 - 10.2021
Quality Engineer
Kineco Kaman Composites India Pvt. Ltd.
11.2016 - 09.2020
Diploma in Mechanical Engineering -
Institute of Shipbuilding Technology
HSSC (Science) -
Goa Board of Secondary and Higher Secondary Education
10th (SSC) -
Goa Board of Secondary and Higher Secondary Education
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